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Kyocera
FS-1010
service manual
Appendix B Contents
Models:
FS-1010
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Troubleshooting
Specs
Install
Error codes
Timing charts
Terminal Signal
Downloading errors
Dimension
Maintenance
Connector configurations
Page 154
Image 154
Appendix B
Contents
Status page
B-3
Printing the service status page
B-3
Details of service information
B-4
Page 153
Page 155
Page 154
Image 154
Page 153
Page 155
Contents
Service Manual
Revision history
Safety precautions
Safety warnings and precautions
Installation Precautions
Precautions for Maintenance
Miscellaneous
Appendix a
O d u c t I n f o r m a t i o n
Chapter
Contents
Printer specifications
Specifications Engine
Weight and dimensions
Controller
Power requirements
Environmental requirements
Names of parts
Name of parts
Laser notice
Safety information
Safety information Laser safety
Laser caution label on the scanner unit
1 Caution labels
Ozone concentration
Important note on the interface connectors
Cdrh regulations U.S.A
Optional equipment
Environmental requirements
Environmental conditions
Clearance
2 Clearances
Places to avoid
Removing the printer
Toner container
About the toner container
Toner container handling
Toner container storage
Installation / O p e r a t i o n
Unpacking
Unpacking
Unpacking and inspection
Installing the printer
Installing the toner container
2 Shaking the toner container
4 Installing the toner container
5 Locking the toner container
Expanding memory
Dimm specifications
Minimum memory requirements
6 Handling Dimm
Installing the Dimm
7 Removing side cover
8 Inserting the Dimm Testing the expansion memory
Installing the memory card CompactFlash
9 Removing the option interface slot cover
10 installing the memory card
Installing the network interface card
11 installing the memory card
Operator panel
Using the operator panel
1 Operator panel function
Remote operation panel
2 Remote operation panel 2 Remote operation panel function
Maintenance/Adjustments
Downloading the firmware from the parallel interface
Life expectancy of modules
Maintenance/Adjustments
1 Life expectancy of modules
When to replace the toner container
2 Toner container
Toner container replacement
1 Releasing Lock levers #1 and #2
Toner saver mode EcoPrint
3 Disposal of the old toner container
Cleaning the printer
4 Removing the process unit
Cleaning the registration roller
6 Cleaning the main charger wire
Updating the firmware
Firmware program data format
Downloading the firmware from the parallel interface
Downloading the firmware from the memory card
Downloading errors
Download errors
E r a t i o n O v e r v i e w
Chapter Contents
Electrophotographic system
Electrophotographic cycle
Process unit mechanism
2 Process unit mechanism
Main charging Photo conductive drum
3 Photo conductive drum
Charging the drum
4 Charging the drum
Exposure
5 Exposure
Laser scanner unit
6 Laser scanner unit
Drum surface potential
7 Drum surface potential
Development
8 Development
Transfer
9 Transfer
Fusing
10 Fusing
Fuser unit mechanism
11 Fuser unit mechanism
Cleaning
12 Drum cleaning and erasing static charge
Paper feeding system
1 Paper feeding path
Paper feed control
2 Paper feed control
Paper feeding mechanism
3 Paper feeding mechanism
Electrical control system
Electrical parts layout
2 Main board circuit block diagram
Operation of circuit Boards Main board
3 Engine board circuit block diagram
Engine board
Eraser lamp control circuit
4 Eraser lamp control circuit
Heater lamp control circuit
5 heater lamp control circuit
FS-1010
6 heater lamp turn-on variations
Polygon motor control circuit
7 Polygon motor control circuit
Power supply board
8 Power supply board circuit block diagram
9 Bias board circuit block diagram
Bias board
10 High voltage board circuit block diagram
High voltage board
Interlock switch
11 Interlock switch
S a s s e m b l y
Removing the power supply board and high voltage board
General instructions
Before starting disassembly
Screw/hardware
Disassembly
Removing the process unit
2 Removing the top cover/face-down output tray
Removing the right cover
3 Removing the right cover Removing the left cover
Removing the feed roller
5 Removing the feed roller
Removing the MP tray feed roller
6 Removing the MP feed clutch
7 Removing the MP feed unit
Removing the transfer roller
9 Removing the transfer roller
10 Removing the engine board
Removing the main board
11 Removing the controller box with main board
12 Removing the main board
Removing the power supply board and high voltage board
13 Removing the power supply board and high voltage board
Removing the bias board
14 Removing the bias board
Removing the main motor and drive unit
15 Removing the main motor
Removing the cord cover
17 Removing the clutches
18 Removing the drive unit
Removing and splitting the fuser unit
19 Removing the fuser unit
20 Splitting the fuser unit
Removing the separators
21 Removing the separators
Removing the heater lamp
22 Removing the heater lamp
Removing the heat roller
23 Removing the heat R bush and heat L bush
24 Removing the heat roller
Removing the thermistor
25 Removing the thermistor
Removing the thermal cutout
26 Removing the thermal cutout
Removing the press roller
27 Removing the press roller
Removing the laser scanner unit and the eraser lamp
28 Removing the LSU plate
27 Removing the laser scanner unit
Removing the eraser lamp
Removing the main charger unit
Troubleshooting
Contents
Error messages
1 Indicators and control keys
Messages
Normal messages
Remote Operation Panel display
Maintenance messages
Open the printer and clear the paper
Printer’s memory is running low
Continue due to complex data
Service error indications
Main motor error
Laser scanner unit Polygon motor error
Call service 4000nnnnnn
Yes Replace main board KP-888. See End Turn power switch on
Laser scanner unit Pin photo diode error
Call service 4200nnnnnn
Yes End Replace engine board KP-882. See
Eraser lamp error
Call service 5300nnnnnn
Fuser unit error
Call service 6000nnnnnn
Call service 7980nnnnnn
F010 Controller checksum error
F020 Controller RAM read/write error
11 F040 Communication error
10 F030 Controller system error
12 F050 Engine ROM checksum error
Background
Print quality problems
Black horizontal 6 Black vertical Unsharpness Gray Streaks
Dirt on the top edge or back of the paper
Completely blank printout
All-black printout
ABC
ABC
Black horizontal streaks
Black vertical streaks
Unsharpness
Gray background
Dirt on the top edge or back of the paper
Repetitive defects gauge
2 Repetitive defects gauge
Correcting a paper jam
Jam at the face-down and face-up trays
Jam at the paper cassette
4 Jam at the paper cassette Jam inside the printer
Appendix a D i a g r a m s
Appendix a Contents
Timing charts
Option paper cassette feeding, two A4 size papers
Option paper cassette feeding, two legal size papers
Outpen
Option paper cassette feeding, two letter size papers
MP tray feeding, two A4 size papers
Mpfsol
MP tray feeding, two legal size papers
MP tray feeding, two letter size papers
Wiring diagram
Boardfeed 794KP
G e
Appendix B S t a t u s
Appendix B Contents
Status
Printing the service status
Go key
Service information on the status
Details of service information
Service information
Top margin Inches+1/100 inches Frpo L1/L2
Engine parameter setting Hexadecimal, 32 bytes 64 digits
Appendix C I n t e r f a c e
Appendix C Contents
Selecting the parallel interface mode
Parallel interface
Terminal Signal
Parallel interface pin assignment
Parallel interface signals
Signal Meaning
USB interface
USB interface pin assignment
Changing the serial interface configuration
Serial interface Optional
FS-1010
RS-232C interface voltage levels
Serial interface signals
RS-422A interface voltage levels
RS-232C For computers with a DB-9 connector
Connector configurations
RS-232C For computers with a DB-25 connector
RS-422A
Protocol
Kyocera Mita Corporation
Kyocera Mita AMERICA, INC