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Kyocera FS-1010 service manual Kyocera Mita AMERICA, INC

Models: FS-1010

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KYOCERA MITA AMERICA, INC.

Headquarters:	Western Region:
225 Sand Road, P.O. Box 40008	14101 Alton Parkway,
Fairfield, New Jersey 07004-0008	Irvine, California 92618-7006
TEL : (973) 808-8444	TEL : (949) 457-9000
FAX : (973) 882-6000	FAX : (949) 457-9119

New York Show Room:	Southeastern Region:
149 West 51st street,	1500 Oakbrook Drive,
New York, NY 10019	Norcross, Georgia 30093
TEL : (212) 554-2679	TEL : (770) 729-9786
FAX : (212) 554-2625	FAX : (770) 729-9873

Northeastern Region:	Southwestern Region:
225 Sand Road, P.O. Box 40008	2825 West Story Road,
Fairfield, New Jersey 07004-0008	Irving, Texas 75038-5299
TEL : (973) 808-8444	TEL : (972) 550-8987
FAX : (973) 882-4401	FAX : (972) 570-4704

Midwestern Region:	Dallas Parts Distribution Center
201 Hansen Court Suite 119	& National Training Center:
Wood Dale, Illinois 60179	2825 West Story Road,
TEL : (630) 238-9982	Irving, Texas 75038-5299
FAX : (630) 238-9487	TEL : (972) 659-0055
	FAX : (972) 570-5816

KYOCERA MITA CANADA, LTD.

6120 Kestrel Road, Mississauga,

Ontario L5T 1S8, Canada

TEL : (905) 670-4425

FAX : (905) 670-8116

KYOCERA MITA MEXICO, S.A. DE C.V.

Av. 16 de Septiembre #407 Col. Santa Inés,

02130 Azcapotzalco

México, D.F. Mexico

TEL : (5) 383-2741

FAX : (5) 383-7804

©2001 KYOCERA MITA CORPORATION

is a trademark of Kyocera Corporation

is a registered trademark of KYOCERA MITA CORPORATION

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Kyocera FS-1010 service manual Kyocera Mita AMERICA, INC

Contents

Service Manual Revision history Safety precautions Safety warnings and precautions Installation Precautions Precautions for Maintenance Miscellaneous Appendix a O d u c t I n f o r m a t i o n Chapter Contents Printer specifications Specifications Engine Weight and dimensions Controller Power requirements Environmental requirements Names of parts Name of parts Safety information Safety information Laser safetyLaser notice Laser caution label on the scanner unit 1 Caution labels Important note on the interface connectors Cdrh regulations U.S.AOzone concentration Optional equipment Environmental requirements Environmental conditions Clearance 2 Clearances Places to avoid Removing the printer Toner container About the toner containerToner container handling Toner container storage Installation / O p e r a t i o n Unpacking Unpacking Unpacking and inspection Installing the printer Installing the toner container 2 Shaking the toner container 4 Installing the toner container 5 Locking the toner container Expanding memory Dimm specificationsMinimum memory requirements 6 Handling Dimm Installing the Dimm 7 Removing side cover 8 Inserting the Dimm Testing the expansion memory Installing the memory card CompactFlash 9 Removing the option interface slot cover 10 installing the memory card Installing the network interface card 11 installing the memory card Operator panel Using the operator panel1 Operator panel function Remote operation panel 2 Remote operation panel 2 Remote operation panel function Maintenance/Adjustments Downloading the firmware from the parallel interface Life expectancy of modules Maintenance/Adjustments1 Life expectancy of modules When to replace the toner container 2 Toner container Toner container replacement 1 Releasing Lock levers #1 and #2 Toner saver mode EcoPrint 3 Disposal of the old toner container Cleaning the printer 4 Removing the process unit Cleaning the registration roller 6 Cleaning the main charger wire Updating the firmware Firmware program data format Downloading the firmware from the parallel interface Downloading the firmware from the memory card Downloading errors Download errors E r a t i o n O v e r v i e w Chapter Contents Electrophotographic system Electrophotographic cycle Process unit mechanism 2 Process unit mechanism Main charging Photo conductive drum 3 Photo conductive drum Charging the drum 4 Charging the drum Exposure 5 Exposure Laser scanner unit 6 Laser scanner unit Drum surface potential 7 Drum surface potential Development 8 Development Transfer 9 Transfer Fusing 10 Fusing Fuser unit mechanism 11 Fuser unit mechanism Cleaning 12 Drum cleaning and erasing static charge Paper feeding system 1 Paper feeding path Paper feed control 2 Paper feed control Paper feeding mechanism 3 Paper feeding mechanism Electrical control system Electrical parts layout 2 Main board circuit block diagram Operation of circuit Boards Main board 3 Engine board circuit block diagram Engine board Eraser lamp control circuit 4 Eraser lamp control circuit Heater lamp control circuit 5 heater lamp control circuit FS-1010 6 heater lamp turn-on variations Polygon motor control circuit 7 Polygon motor control circuit Power supply board 8 Power supply board circuit block diagram 9 Bias board circuit block diagram Bias board 10 High voltage board circuit block diagram High voltage board Interlock switch 11 Interlock switch S a s s e m b l y Removing the power supply board and high voltage board General instructions Before starting disassemblyScrew/hardware Disassembly Removing the process unit 2 Removing the top cover/face-down output tray Removing the right cover 3 Removing the right cover Removing the left cover Removing the feed roller 5 Removing the feed roller Removing the MP tray feed roller 6 Removing the MP feed clutch 7 Removing the MP feed unit Removing the transfer roller 9 Removing the transfer roller 10 Removing the engine board Removing the main board 11 Removing the controller box with main board 12 Removing the main board Removing the power supply board and high voltage board 13 Removing the power supply board and high voltage board Removing the bias board 14 Removing the bias board Removing the main motor and drive unit 15 Removing the main motor Removing the cord cover 17 Removing the clutches 18 Removing the drive unit Removing and splitting the fuser unit 19 Removing the fuser unit 20 Splitting the fuser unit Removing the separators 21 Removing the separators Removing the heater lamp 22 Removing the heater lamp Removing the heat roller 23 Removing the heat R bush and heat L bush 24 Removing the heat roller Removing the thermistor 25 Removing the thermistor Removing the thermal cutout 26 Removing the thermal cutout Removing the press roller 27 Removing the press roller Removing the laser scanner unit and the eraser lamp 28 Removing the LSU plate 27 Removing the laser scanner unit Removing the eraser lamp Removing the main charger unit Troubleshooting Contents Error messages 1 Indicators and control keys Messages Normal messages Remote Operation Panel display Maintenance messages Open the printer and clear the paper Printer’s memory is running low Continue due to complex data Service error indications Main motor error Laser scanner unit Polygon motor error Call service 4000nnnnnn Yes Replace main board KP-888. See End Turn power switch on Laser scanner unit Pin photo diode error Call service 4200nnnnnn Yes End Replace engine board KP-882. See Eraser lamp error Call service 5300nnnnnn Fuser unit error Call service 6000nnnnnn Call service 7980nnnnnn F010 Controller checksum error F020 Controller RAM read/write error 11 F040 Communication error 10 F030 Controller system error12 F050 Engine ROM checksum error Print quality problems Black horizontal 6 Black vertical Unsharpness Gray StreaksBackground Dirt on the top edge or back of the paper Completely blank printout All-black printout ABC ABC Black horizontal streaks Black vertical streaks Unsharpness Gray background Dirt on the top edge or back of the paper Repetitive defects gauge 2 Repetitive defects gauge Correcting a paper jam Jam at the face-down and face-up trays Jam at the paper cassette 4 Jam at the paper cassette Jam inside the printer Appendix a D i a g r a m s Appendix a Contents Timing charts Option paper cassette feeding, two A4 size papers Option paper cassette feeding, two legal size papers Outpen Option paper cassette feeding, two letter size papers MP tray feeding, two A4 size papers Mpfsol MP tray feeding, two legal size papers MP tray feeding, two letter size papers Wiring diagram Boardfeed 794KP G e Appendix B S t a t u s Appendix B Contents Status Printing the service statusGo key Service information on the status Details of service information Service information Top margin Inches+1/100 inches Frpo L1/L2 Engine parameter setting Hexadecimal, 32 bytes 64 digits Appendix C I n t e r f a c e Appendix C Contents Selecting the parallel interface mode Parallel interface Terminal Signal Parallel interface pin assignment Parallel interface signals Signal Meaning USB interface USB interface pin assignment Changing the serial interface configuration Serial interface Optional FS-1010 RS-232C interface voltage levels Serial interface signalsRS-422A interface voltage levels RS-232C For computers with a DB-9 connector Connector configurationsRS-232C For computers with a DB-25 connector RS-422A Protocol Kyocera Mita Corporation Kyocera Mita AMERICA, INC