Sun Ultra 60 Service Manual
Page
 Contents
 Troubleshooting Procedures 4-14.1 Power-On Failure
 Power On and Off
 Contents
 Storage Devices 9-19.1 Hard Drive
 Illustrated Parts List 11-1 Product Specifications
 Functional Description
 Glossary G-1 Index
 Figures
 10-8
10-3
10-6
10-11
 10-22
10-24
 Figures
 10-23
Tables
10-13
11-3
 Mass Storage Device Power Estimates
 How This Book Is Organized
Table P-1Document Organization
 Unix Commands
 Table P-2Typographic Conventions
Typographic Conventions
Shell Prompts
Table P-3Shell Prompts
 Machinename#
 Related Documents
Table P-4Related Documents
 Accessing Sun Documentation Online
Ordering Sun Documentation
 Sun Welcomes Your Comments
Page
 Product Description
 System unit
 1Supported I/O Devices
System Unit Features
I/O Devices
 CD-ROM drive Or tape drive Diskette drive Power LED
 System Unit Components
3System Unit Rear View
 2System Unit Replaceable Components
 NVRAM/TOD
Page
 SunVTS Overview
SunVTS Description
 SunVTS Operation
1SunVTS Documentation
 Power-On Self-Test
 Pre-POST Preparation
1Diag-Level Switch Settings
Post Overview
 Setting Up a Tip Connection
1Setting Up a TIP Connection
 Verifying the Baud Rate
 Initializing Post
2Sun Type-5 Keyboard
 Maximum and Minimum Levels
Verify the following
 Diag-levelVariable Set to max
 Code Example 3-1 diag-levelVariable Set to max
 Power-On Self-Test
 Code Example 3-1 diag-levelVariable Set to max
 Power-On Self-Test
 Code Example 3-1 diag-levelVariable Set to max
 Power-On Self-Test
 Diag-levelVariable Set to min
 Power-On Self-Test
 Code Example 3-2 diag-levelVariable Set to min
 Power-On Self-Test
 Post Progress and Error Reporting
 Code Example 3-3Typical Error Code Failure Message
 0STATUS =FAILED 0TEST
 Bypassing Post
2Keyboard LED Patterns
 Additional Keyboard Control Commands
System and Keyboard LEDs
 Initializing Motherboard Post
Page
 Troubleshooting Procedures
 Power-On Failure
Action
 Video Output Failure
Disk Drive or CD-ROM Drive Failure
 At the system ok prompt
1Internal Drives Identification
 Power Supply Test
 Supply Trip L
 Dimm Failure
 OpenBoot Prom On-Board Diagnostics
5DIMM Physical Memory Address
 Watch-clock
 Probe-scsi and probe-scsi-all
 Test alias name, device path, -all
 6Selected OBP On-Board Diagnostic Tests
UPA Graphics Card
 OpenBoot Diagnostics
Ok% test screen
 Verify that the OBDiag screen is displayed Code Example
 1 PCI/Cheerio
Code Example 4-9PCI/Cheerio Output Message
 Code Example 4-10EBus DMA/TCR Registers Output Message
EBus DMA/TCR Registers
Ethernet
 Code Example 4-12Keyboard Output Message
Keyboard
Code Example 4-11Ethernet Output Message
 Parallel Port
Mouse
Floppy
Code Example 4-13Mouse Output Message
 Code Example 4-16Serial Port a Output Message
Serial Port a
Code Example 4-15Parallel Port Output Message
 Code Example 4-16Serial Port a Output Message
 Serial Port B
Code Example 4-18Serial Port B Output Message
 Code Example 4-19NVRAM Output Message
Nvram
Audio
Audio Output Message
 Scsi Output Message
Scsi
All Above
Code Example 4-22All Above Output Message
 BAUDRATE=’1200’
 Code Example 4-22All Above Output Message
Page
 Safety and Tool Requirements
 Safety Requirements
Symbols
 Safety Precautions
 Electrostatic Discharge Lithium Battery
Tools Required
 Power On and Off
 Powering On the System Unit
1System Unit Power-On Front Panel
 Powering Off the System Unit
 3System Unit Power-Off Front Panel
 Internal Access
 Removing the Side Access Cover
1Lock Block Location
 2Removing the Side Access Cover
Attaching the Wrist Strap
 Replacing the Side Access Cover
3Attaching the Wrist Strap to the Chassis
 4Replacing the Side Access Cover
Page
 Major Subassemblies
 Power Supply
Removing the Power Supply
 Replacing the Power Supply
1Removing and Replacing the Power Supply Part 1
 Power on the system unit
 PCI Fan Assembly
Removing the PCI Fan Assembly
 Replacing the PCI Fan Assembly
3Removing and Replacing the PCI Fan Assembly
 Hard Drive Bay With Scsi Assembly
Removing the Scsi Drive Bay
 See .1.1, Removing a Hard Drive on
 Replacing the Scsi Drive Bay
4Removing and Replacing the Scsi Drive Bay
 See .1.2, Replacing a Hard Drive on
 Removing the Peripheral Power Cable Assembly
Cable Assemblies
 Replacing the Peripheral Power Cable Assembly
Removing the Diskette Drive Cable Assembly
 Replacing the Diskette Drive Cable Assembly
 EMI Filler Panels
Removing an EMI Filler Panel
 Replacing an EMI Filler Panel
5Removing and Replacing the Bezel EMI Filler Panel
 Chassis Foot
Removing the Foot
 Replacing the Foot
Speaker Assembly
Removing the Speaker Assembly
 Replacing the Speaker Assembly
8Removing and Replacing the Speaker Assembly
 DC Switch Assembly
Removing the DC Switch Assembly
 9System Unit Power-Off Front Panel
 11Removing the Side Access Cover
 12Attaching the Wrist Strap to the Chassis
 Bracket tab PCI card
 Bracket tab UPA graphics card
 Remove the PCI fan assembly Figure
 Remove the hard drives Figure
 Major Subassemblies
 Screw To terminator board Scsi cable
 DC power connector DC power cable routing J3504
 Screw Light pipe Bezel Nameplate
19Removing and Replacing the Front Panel
 Replacing the DC Switch Assembly
20Removing and Replacing the Front Panel DC Switch Assembly
Page
 See .1.2, Replacing a Hard Drive on
 21Replacing the Side Access Cover
 22System Unit Power-On Front Panel
 CPU Fan Assembly
Removing the CPU Fan Assembly
 Replacing the CPU Fan Assembly
24Removing and Replacing the CPU Fan Assembly
 Shroud Assembly
Removing the Shroud Assembly
 Replacing the Shroud Assembly
25Removing and Replacing the Shroud Assembly
 See .1.3, Replacing the CPU Module on
 Storage Devices
 Hard Drive
Removing a Hard Drive
 Replacing a Hard Drive
1Removing and Replacing a Hard Drive
 Removable Media Assembly Drive
Removing the RMA
 Attach the wrist strap
 Removing the CD-ROM Drive or Any X-Option Tape Drive
2Removing and Replacing a RMA Drive Part 1
 3Removing and Replacing a RMA Drive Part 2
 Replacing the CD-ROM Drive or Any X-Option Tape Drive
Removing the Diskette Drive
 Replacing the Diskette Drive
Replacing the RMA
 Replace the side access cover
 Motherboard and Component Replacement
 Removing the CPU Module
CPU Module
Special Considerations for Systems With 450 MHz CPU Modules
 Attach a wrist strap
 Replacing the CPU Module
 NVRAM/TOD
Removing the NVRAM/TOD
 Replacing the NVRAM/TOD
2Removing and Replacing the NVRAM/TOD
 PCI Card
Removing a PCI Card
 3Removing and Replacing a PCI Card
 Replacing a PCI Card
 UPA Graphics Card
Removing the UPA Graphics Card
 Replacing the UPA Graphics Card
4Removing and Replacing a UPA Graphics Card
 Dimm
To remove and replace a DIMM, proceed as follows
 Removing a Dimm
1DIMM Bank and Bank Quad
 Dimm
 Replacing a Dimm
 Audio Card
Removing the Audio Card
 See .4.1, Removing the UPA Graphics Card on
 Replacing the Audio Card
6Removing and Replacing the Audio Card
 Motherboard
 Removing a Motherboard
 7Removing and Replacing the Motherboard Part 1
 Handle Captive screw
 2Serial Port Jumper Settings
Replacing a Motherboard
 J2801
 Connect the following
 Ok setenv #power-cycles
 Illustrated Parts List
 1System Unit Exploded View
 1System Unit Replaceable Components
 1System Unit Replaceable Components
 Product Specifications
 Table A-1System Unit Physical Specifications
Physical Specifications
Electrical Specifications
Table A-2Electrical Specifications
 Environmental Requirements
Table A-3Environmental Requirements
Page
 Signal Descriptions
 Keyboard/Mouse and Serial
Keyboard/Mouse Connector
Table B-1Keyboard/Mouse Connector Pin Assignments
Ports a and B
 Serial Port a and B RS-423/RS-232 Connectors
Used by the data terminal
 CTS
 Twisted-Pair Ethernet Connector
DTR
 UltraSCSI Connector
 Appendix B Signal Descriptions B-7
 Table B-4UltraSCSI Connector Pin Assignments
 Appendix B Signal Descriptions B-9
 Audio Connectors
 Parallel Port Connector
Headphones Line-out Line-in Microphone
 2514
 Appendix B Signal Descriptions B-13
 Media Independent Interface Connector
Table B-7 MII Connector Pin Assignments
 Table B-7MII Connector Pin Assignments
 UPA Graphics Card Connector
Figure B-8 Table B-8
 Table B-8UPA Graphics Card Connector Pin Assignments
Page
 Functional Description
 System Unit
 PSYCHO+ Asic
 UPA Interconnect
Table C-1UPA Port Identification Assignments
 System Controller
 3.1
3.2 Symbios 53C876 Scsi Controller
PCI Bus
 Flash PROM/EPROM
EBus2 Devices
Cheerio Asic
SuperIO
 UltraSPARC II Processor
Audio
 Memory System
 Memasel Membsel Memard Membrd Memawr Membwr
 Memadra Weal RAS0L CAS0L
 Figure C-5DIMM Mapping
 Dimm
Table C-2DIMM Bank-to-U-Number Mapping
 Table C-3IL = 0, Dimm Bank-to-Physical Address Mapping
Graphics and Imaging
Memory System Timing
 Graphics Card Performance
Graphics Card Features
Peripherals
 CD-ROM Drive
Diskette Drive
 Diskette Drive Signals
Table C-4Diskette Drive Signals and Functions
 Hard Drives
Table C-5Supported Hard Drives
 Keyboard and Mouse Port
Other RMA Storage Device X-Options
Keyboard and Mouse, Diskette, and Parallel Port
 Diskette Port
 Parallel Port
Parallel Port Cables
 Serial Port
Serial Port Components
 Serial Port Functions
 Synchronous Rates
 Automatic Negotiation
 External Transceivers
Connectors
12.5 MII Power
External Cables
 PHY
 Audio Card and Connector
Table C-6Audio Card Features
 Linl
 Figure C-10Configuration for the Scsi Bus
Host Adapter
 Supported Target Devices
Table C-7Supported Target Devices
 Internal Scsi Subassembly
Figure C-11 Scsi Subassembly Functional Block Diagram
 15.1 K9+
ASICs
Scsi ID Selection
 PSYCHO+
Marvin
Cheerio
 15.5 FBC
Risc
 Table C-8Power Supply Output Values
SuperIO
 Table C-9Power Supply Control Signal
Control Signals
Remote Enable PowerOn and PowerOff
1.2 On/Off Functionality
 Turning the System Unit On
 System Unit Power Budget
Turning the System Unit Off
 Table C-10300-MHz 3.3-ns CPU Modules Power Estimate
Table C-11PCI Card 5 Vdc Power Estimate
 Table C-14Mass Storage Device Power Estimates
Table C-12PCI Card 3.3 Vdc Power Estimate
Table C-13Memory Subsystem Power Estimate
 Built-In Speaker Specifications
Built-In Speaker
 Standard System Facilities
 TPE
 Figure C-13Selected Jumper Settings
Jumper Descriptions
 Table C-16Serial Port Jumper Settings
Serial Port Jumpers
 Flash Prom Jumpers
Flash Prom Jumper Settings
Enclosure
Enclosure Basics
 Agency Compliance
Enclosure Features
Environmental Compliance
Energy Star Software Support
 Appendix C Functional Description C-49
Page
 Glossary
 Data terminal equipment
Insulation displacement connector
Dual tag or data tag
Extended capability port. An IEEE.1284 standard
 Glossary-3
 QSC Asic
 Index
Agency compliance, C-48all above Output message
 CPU
 Address bus, C-5 Data bus, C-5
 MII
 Index-5
 QSC ASIC, C-34
 Pin assignments, B-3
 Index-8