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Toshiba RAS-M13EKCVP-E Cord Heater Installation Work, Appendix-1, Part name, Q’ty, Remarks

Models: RAS-B10EKVP-E RAS-M14EAV-E RAS-B13EKVP-E RAS-M18EAV-E RAS-M10EKCVP-E RAS-M16EKCVP-E RAS-M14EACV-E RAS-M18EACV-E RAS-M13EKCVP-E

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Appendix

Cord Heater Installation Work

Applicable Models: RAS-10EAVP-E, RAS-13EAVP-E, RAS-16EAVP-E

1. Required parts for installation work (Recommendation)

No.	Part name	Q’ty	Specifications/Vendor	Remarks

1	Cord heater	1	Drain line heaters CSC2 (1.5m, 40W/m) by Flexelec com.	Procured locally
			(Please go to the following URL.)
			http://www.flexelec.com

2	Thermostat	1	US-622AXRLQE by ASAHI KEIKI	Procured locally
			Operating temperature: on 4 ± 4°C, off 15 ± 3°C
			A thermostat holder is incorporated with a thermostat in the package.
			(Please go to the following URL.)
			http://www.asahikeiki.co.jp/product/product.html
			On self-responsibility, you can use a product manufactured by other
			company (For example, Texas Instruments) if its characteristics are
			equivalent to those of ASAHI KEIKI. However, when the shape of the
			thermostat holder is different from that of ASAHI KEIKI, apply some
			treatment to No.14 thermostat fixing plate and then fix the holder.

3	Fuse	1	ES3-5000, 250V / 5A by NAGASAWA Electric Co.	Procured locally
			(Please go to the following URL.)
			http://www.nagasawa-el.co.jp/
			On self-responsibility, you can use a product manufactured by other
			company if its characteristics are equivalent to those of NAGASAWA
			Electric Co.

4	Fuse holder	1	GM1H-02 by NAGASAWA Electric Co.	Procured locally
			(Please go to the following URL.)
			http://www.nagasawa-el.co.jp/
			On self-responsibility, you can use a product manufactured by other
			company if its characteristics are equivalent to those of NAGASAWA
			Electric Co.

5	P-shape	13	Use heat-resistance, weatherproof and non-hydrolytic type.	Procured locally
	clamp		Material: 4-fluorinated ethylene copolymer
			Harness diameter: Ø5.9
			Use equivalence with the above specifications.
			11 pieces are used to fix the cord heater to the outdoor unit base plate.
			One piece is used to fix the power cord to the thermostat fixing plate .
			One piece is used to fix the power cord to the terminal fixing plate.

6	P-shape	1	Use heat-resistance, weatherproof and non-hydrolytic type.	Procured locally
	clamp		Material: 4-fluorinated ethylene copolymer
			Harness diameter: Ø9.1
			Use equivalence with the above specifications.
			One piece is used to fix the cord heater to the outdoor unit base plate.

7	Screw	12	Self-tapping screw type-B Ø4 × 6mm, truss head, stainless	Procured locally
			These screws are used to fix the cord heater to the outdoor unit base
			plate with P-shape clamp.

8	Screw	4	Self-tapping screw type-B Ø4 × 8mm, truss head, stainless	Procured locally
			Two screws are used to fix the thermostat fixing plate to the side cabinet (R).
			One screw is used to fix the power cord to the thermostat fixing plate.
			One screw is used to fix the power cord to the terminal fixing plate.

9	Screw	2	Self-tapping screw type-B Ø3.5 × 6mm, pan head	Procured locally
			These screws are used to fix the thermostat to the thermostat fixing
			plate with the thermostat holder.

10	Faston	2	#250 They are used for the connecting part to the thermostat.	Procured locally

11	Sleeve for	2	UL sleeve for #250	Procured locally
	Faston

12	Close-end	2	Use the most appropriate connector with the power cord diameter.	Procured locally
	connector

Appendix-1

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Toshiba RAS-M13EKCVP-E Cord Heater Installation Work, Appendix-1, Part name, Q’ty, Specifications/Vendor, Remarks

Contents

AIR-CONDITIONER SPLIT TYPEFILE NO. A04-015 CONTENTS 1. SAFETY PRECAUTIONS For general public useDANGER For Reference – 4 –Table of models that can be used in combination 2. SPECIFICATIONSTable of models that can be connected – 5 –– 6 – Page – 8 – Cooling Indoor: DB/WB=27/19C Outdoor: DB=35CHeating Indoor: DB=20C Outdoor: DB/WB=7/6C – 9 – <Cooling> RAS-M18EAV-E , RAS-M18EACV-E<Heating>RAS-M18EAV-E <Cooling> RAS-M14EAV-E, RAS-M14EACV-E 2-2-1.Operation Characteristic Curve– 10 – RAS-M14EAV-E, RAS-M14EACV-E <Cooling><Cooling> RAS-M18EAV-E, RAS-M18EACV-E 2-2-3.Operation Characteristic Curve– 11 – RAS-M18EAV-E, RAS-M18EACV-E3. REFRIGERANT R410A 3-1.Safety During Installation/Servicing3-2.Refrigerant Piping Installation 3-2-1.Piping Materials and Joints Used3-2-2.Processing of Piping Materials – 13 –– 14 – – 15 – General tools Conventional tools can be used 3-3.Tools3-3-1.Required Tools – 16 –3-4.Recharging of Refrigerant – 17 –3-5-2.Flux 3-5.Brazing of Pipes3-5-1.Materials for Brazing – 18 –3-5-3.Brazing Never use gas other than Nitrogen gas– 19 – – 20 – 4. CONSTRUCTION VIEWS4-1.Indoor Unit RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E4-2.Outdoor Unit – 21 –T3.15A 5. WIRING DIAGRAM5-1.Indoor Unit – 22 –5-2.Outdoor Unit – 23 –RAS-B16EKVP-E, RAS-B13EKVP-E, RAS-B10EKVP-E Specifications– 24 – RAS-M16EKCVP-E, RAS-M13EKCVP-E, RAS-M10EKCVP-EParts name 6-2.Outdoor Unit– 25 – Model name– 26 – 7. REFRIGERANT CYCLE DIAGRAM7-1.Refrigerant Cycle Diagram RAS-B13EKVP-E, RAS-B10EKVP-E RAS-M14EAV-ERAS-M13EKCVP-E, RAS-M10EKCVP-ERAS- M14EACV-E Page – 29 – 7-2.Operation Data – 30 –8-1.Indoor Unit 8. CONTROL BLOCK DIAGRAMREMOTE CONTROLLER – 31 –REMOTE CONTROLLER RAS-M10EKCVP-E, RAS-M13EKCVP-E, RAS-M16EKCVP-EM.C.U CONTROL BLOK DIAGRAM Outdoor unit– 33 – M.C.U9. OPERATION DESCRIPTION 9-1.Outline of Air Conditioner Control– 34 – Contents 9-2.Operation DescriptionPage Page – 37 – Ts – – 38 –Ts + Fan only operation Cooling-onlymodelItem Symbols– 39 – Operation flow and applicable data, etcDescription – 40 –Operation flow and applicable data, etc <In heating operation> Heat pump modelItem outdoor temperatureTo and– 41 – Operation flow and applicable data, etc– 42 – – 43 – Operation flow and applicable data, etc – 44 –Item <In cooling/dry operation>Operation flow and applicable data, etc – 45 –Item DescriptionOperation flow and applicable data, etc – 46 –Item DescriptionOperation flow and applicable data, etc – 47 –Item Description– 48 – Operation flow and applicable data, etcDescription – 49 – 3. Operation 1. Purpose2. Description 1. Purpose– 51 – Operation flow and applicable data, etcDescription Item Clean operation– 52 – Operation flow and applicable data, etc– 53 – Setting the clean operationOutline diagram of P.C. board Item– 54 – Setting the remote controllerSetting the selector switch on the main unit Item9-3-1.How to Set the Auto Restart Function 9-3.Auto Restart Function– 55 – 9-3-3.Power Failure During Timer Operation 9-4.FILTER Indicator9-3-2.How to Cancel the Auto Restart Function 9-4-1.How to Turn Off FILTER Indicator9-5.Remote Controller and Its Fuctions 9-5-1.Parts Name of Remote Controller– 57 – – 58 – Displayadbhj 9-6. Hi-POWERMode Hi-POWERbutton on the remote controller is pushed– 59 – 10. INSTALLATION PROCEDURE 10-2.OptionalParts, Accesories and Tools Optional Installation PartsAccessory and Installation Parts – 61 –Installation/Service Tools – 62 –Drilling a Hole and Mounting Installation Plate 10-3.Installation of Indoor UnitInstallation Location – 63 –Electrical Work – 64 –Wiring Connection – 65 –Piping and Drain Hose Installation – 66 –In case of bottom right or bottom left piping – 67 –In case of right or left piping Left-handconnection with pipingIndoor Unit Installation Drainage– 68 – Table of models that can be used in combination NOTES– 69 – 10-5.Installation of Outdoor Unit 10-5-1.Installation Location– 70 – Draining the water – 71 –10-5-2.Refrigerant Piping Connection – 72 –10-5-3.Evacuating – 73 –10-5-4.Wiring Connection – 74 –10-7.Check and Test Operation Miswiring Mis-pipingCheck10-6.Grounding – 75 –10-8.TestOperation Gas Leak Test Auto Restart SettingRemote Control Selector Switch Setting Test Operation10-9.USEFUL FUNCTIONS Self-Diagnosisby LED Indication– 77 – 11. HOW TO DIAGNOSE THE TROUBLE – 78 –– 79 – < Discharging method >11-1.First Confirmation 11-1-1.Confirmation of Power Supply11-1-2.Confirmation of Power Voltage – 80 –– 81 – 11-2.Primary Judgment11-3.Judgment by Flashing LED of Indoor Unit NOTES– 82 – 11-4-2.Caution at Servicing – 83 –Operation of diagnosis function – 84 –Block distinction Judgment and action<Confirmation procedure> 11-5.Judgment of Trouble by Every Symptom11-5-1.Indoor Unit Including Remote Controller – 85 –– 86 – Primary check3 Only the indoor motor fan does not operate <Inspection procedure> <Cause>5 Troubleshooting for remote controller – 88 –<Primary check> – 89 – 1Outdoor unit does not operate<Check procedure> – 90 –11-7.Trouble Diagnosis by Outdoor LED – 91 –– 92 – 11-7.TroubleshootingHow to check output of the air purifier <Caution on High Voltage!!>– 93 – Primary checkOperation check – 94 – Diagnosis/Process flowchartContents Item11-9.How to Check Simply the Main Parts 11-9-1.How to Check the P.C. Board Indoor Unit– 95 – – 96 – 3 Check procedures TableProcedure Check points1 Sensor characteristic table 11-9-2.P.C. Board Layout– 97 – 11-9-3.Indoor Unit Other Parts 11-9-4.Outdoor Unit– 98 – + ~ ~ 11-9-5.Checking Method for Each Part– 99 – 1.Symptom – 100 –2. Cause Indoor Unit 12. HOW TO REPLACE THE MAIN PARTS12-1 – 101 –<How to assemble the front panel> Proceduresinstallation plate 102– 103 – Procedures – 104 –No. Part name – 105 – – 106 – 107 108 No. Part name Procedures– 109 – Cross flow <Caution at reassembling>– 110 – 12-2Microcomputer P.C. board layout12-3.Outdoor Unit – 111 –Part name Procedures112 Detachment113 – 114 – Part name Procedures– 115 – Remarks– 116 – – 117 – Part name Procedures– 118 – Remarks– 119 – Remarks– 120 – Outdoor unit main PCB MCC-5009– 121 – Outdoor unit Sub PCB MCC-500913. EXPLODED VIEWS AND PARTS LIST 13-1.Indoor Unit– 122 – – 123 – 13-2.Outdoor Unit – 124 –13-3.P.C. Board Layout 125Appendix Cord Heater Installation WorkSpecifications/Vendor Appendix-1Appendix Specifications/VendorSpecifications Appendix-23. Cord heater installation wiring diagram AppendixAppendix-3 Procedure 4. Cord heater installation work procedurePhoto / Explanatory diagram AppendixAppendix Photo / Explanatory diagramProcedure Appendix-5Appendix Photo / Explanatory diagramProcedure Appendix-6Appendix Photo / Explanatory diagramProcedure Appendix-7Assembly Photo / Explanatory diagramProcedure Appendix8 5.8 Appendix5. Drawing of thermostat fixing plate 11 28 11 18Appendix Appendix-10