AIR-CONDITIONER
Contents
For general public use
New Refrigerant Air Conditioner Installation
For Reference
Table of models that can be used in combination
Table of models that can be connected
Specifications Heat pump models
Specifications Cooling-only models
Performance specifications combinations of indoor unit
Cooling RAS-M14EAV-E, RAS-M14EACV-E
Heating RAS-M14EAV-E
HeatingRAS-M18EAV-E
Cooling RAS-M18EAV-E , RAS-M18EACV-E
Operation Characteristic Curve
Capacity Variation Ratio According to Temperature
Heating RAS-M14EAV-E
Heating RAS-M18EAV-E
Cooling
105 Units operating 100 Ratio
Safety During Installation/Servicing
Refrigerant Piping Installation
Piping Materials and Joints Used
Nominal diameter
Processing of Piping Materials
1 Thicknesses of annealed copper pipes Thickness mm
Outer diameter mm R410A R22
Diameter
Flare tool for R410A Conventional flare tool
Clutch type Wing nut type
Width
Diameter Wrenches available on the market
Nm kgfcm
Tools
Required Tools
General tools Conventional tools can be used
Recharging of Refrigerant
1 Configuration of refrigerant charging
Cylinder with siphon Cylinder without siphon
Brazing of Pipes
Materials for Brazing
Flux
Never use gas other than Nitrogen gas
Brazing
Indoor Unit
Outdoor Unit
Color Identification
Outdoor Unit
Parts name
RAS-M14EAV-E, RAS-M14EACV-E, RAS-M18EAV-E, RAS-M18EACV-E
Refrigerant Cycle Diagram
RAS-M13EKCVP-E, RAS-M10EKCVP-E RAS- M14EACV-E
RAS-B16EKVP-E, RAS-B13EKVP-E, RAS-B10KVP-E RAS-M18EAV-E
21 to 30m
Cooling RAS-M14EAV-E, RAS-M14EACV-E
Operation Data
Remote Controller
RAS-M10EKCVP-E, RAS-M13EKCVP-E, RAS-M16EKCVP-E
MCC-5015 SUB P.C.B MCC-5009 SUB P.C.B
Control Blok Diagram Outdoor unit
Outline of Air Conditioner Control
Operation Description Contents
Operation flow and applicable data, etc Description
Air purification and heating, or
When combined operation consist
Cleaning operation and heating is
Ing of cooling dry and heating, fan
Operation flow and applicable data, etc Description
Symbols
Cooling operation
Indoor fan air flow rate
Starting and in stability
Heating operation Heat pump model
Basic fan control
Cold draft preventive control
Compressor revolution,
Outdoor temperatureTo
According to each operation
Mode, by the conditions
MIN MAX
Capacity Indoor unit a and Indoor unit B
Controller setting temperature
Ts and the indoor temperature
Each operating mode is shown
Cooling/dry operation
Operation flow and applicable data, etc
Returning from defrost operation
Condition
Defrost operation
Finish of defrost operation
Auto COOL/Dry
Louver position in heating operation
Heating operation
Cooling operation
Operation flow and applicable data, etc Description
An operation of air conditioner + air
When the previous operation was
Fan speed is Fan Auto mode varies
Operation of air conditioner + air purifier
Operation
Purpose
Operation
Purpose
PMV
Clean operation
Clean operation times
Outline diagram of P.C. board
Setting the clean operation
Setting the selector switch on the main unit
Setting the remote controller
Auto Restart Function
How to Set the Auto Restart Function
How to Turn Off Filter Indicator
Filter Indicator
How to Cancel the Auto Restart Function
Power Failure During Timer Operation
Parts Name of Remote Controller
Remote Controller and Its Fuctions
Display
Name and Functions of Indications on Remote Controller
Page
Installation Diagram of Indoor and Outdoor Units
Option
Accessory and Installation Parts
Attachment bolt arrangement of outdoor unit
Others
Installation/Service Tools
Changes in the product and components
New tools for R410A
When installing the refrigerant pipes from the rear
Installation of Indoor Unit Installation Location
Drilling a Hole and Mounting Installation Plate
Remote control
Mounting the installation plate
When the installation plate is directly mounted on the wall
Electrical Work
How to connect the connecting cable
Wiring Connection
Piping and drain hose forming
Piping and Drain Hose Installation
12.7 mm
Case of right or left piping
Case of bottom right or bottom left piping
Left-hand connection with piping
Drainage
Indoor Unit Installation
Table of models that can be used in combination
You will need to add 20 g of refrigerant per meter
Installation of Outdoor Unit
Installation diagram of outdoor units
Precautions for Adding Refrigerant
Draining the water
Tighten the connection
Flaring
Connectable capacity class Total
Use a vacuum pump
Packed valve handling precautions
Stripping length of connecting cable
Model
This air conditioner must be grounded without fail
Miswiring Mis-piping Check
Grounding
Check and Test Operation
Test Operation
Auto Restart Setting
Remote Control Selector Switch Setting
Test Operation Gas Leak Test
Self-Diagnosis by LED Indication
D09 D10
D12 D13 Normal running
Control circuitry has an uninsulated construction
Precautions when handling the new inverter 3DV Inverter
Do not lay the circuit board assembly flat
Troubleshooting Procedure
Board
Inverter cover
Operation Which is not a Trouble Program Operation
Confirmation of Power Supply
Confirmation of Power Voltage
First Confirmation
Block display Description for self-diagnosis Code
Primary Judgment
Judgment by Flashing LED of Indoor Unit
Which lamp does flash?
Push on or OFF button
Self-Diagnosis by Remote Controller Check Code
How to Use Remote Controller in Service Mode
Push START/STOP button to release the service mode
Block distinction
Block distinction Operation of diagnosis function
Power is not turned on though Indoor P.C. board is replaced
Judgment of Trouble by Every Symptom
Indoor Unit Including Remote Controller
Power is not turned on Does not operate entirely
Is it possible to
Only the indoor motor fan does not operate
Cause
Troubleshooting for remote controller
With tip of pencil
Start to operate by Automatic restart
To item of Outdoor unit does not operate
Wiring Failure Interconnecting and Serial Signal Wire
Outdoor unit does not operate
Terminal block at indoor side
Check procedure
Check Code 1C Miswiring in indoor/outdoor units and 1E
Trouble Diagnosis by Outdoor LED
Operation check
Troubleshooting
How to Check Whether the Air Purifier is Good or Not
Primary check
Primary check
How to Check Whether the Minus Ion Generator is Good or Not
How to Diagnose Trouble in Outdoor Unit
Summarized Inner Diagnosis of Inverter Assembly
Diagnosis/Process flowchart Contents Summary
Inspection procedures
How to Check Simply the Main Parts
How to Check the P.C. Board Indoor Unit
Operating precautions
Procedure Check points Causes
Check procedures
11-9-2. P.C. Board Layout
Sensor characteristic table
Part name Checking procedure
Indoor Unit Other Parts
Outdoor Unit
Case that product is good
Checking Method for Each Part
Symptom
100
Cause
Part name Procedures Remarks
12-1 Indoor Unit
101
102
How to assemble the front panel
103
Remarks
No. Part name Procedures
High voltage How to assemble the high voltage generator
104
105
How to assemble the electric parts assembly
106
Slightly, and remove the bearing base
107
108
Cross flow Caution at reassembling
109
Part name Procedure Remarks
12-2 Microcomputer
110
111
Detachment
Attachment
112
Part name Procedures
Polarity with screwdriver, etc. for discharging
No. Part name Procedure Remarks
113
According to trouble type in some cases
Board base
114
Main P.C. board
Sub P.C. board
115
Side cabinet right
Side cabinet left
116
Fan motor
Flange nut
117
Handling precaution
Figure shown on the left
118
Parts name Qty Remarks
119
Part name
Remarks
120
121
122
Exploded Views and Parts List
Location No Description
123
124
13-3. P.C. Board Layout
125
Cooling only model Heat pump model
Required parts for installation work Recommendation
Part name ’ty Specifications/Vendor Remarks
Appendix-1
Required tools for installation work
Part name Specifications Usage
Appendix-2
Appendix-3
Cord heater installation wiring diagram
Appendix-4
Cord heater installation work procedure
Appendix-5
Appendix-6
Appendix-7
Appendix-8
Photo / Explanatory diagram Procedure Assembly
Material SGCC-Z08, Thickness 0.8t Appendix-9
Drawing of thermostat fixing plate
Appendix-10