SERVICE MANUAL SPLIT TYPE
R410A
FILE NO. A03-007
CONTENTS
RAV-SM561BT-E
1. SPECIFICATIONS
RAV-SM801BT-E
Cooling
RAV-SM1401BT-E
RAV-SM1101BT-E
Cooling
Heating
1-2.Outdoor Unit
RAV-SM560AT-E
RAV-SM800AT-E
RAV-SM1400AT-E
RAV-SM1100AT-E
<Cooling>
RAV-SM561BT-E / SM801BT-E
<Heating>
RAV-SM1101BT-E
<Cooling>
RAV-SM1401BT-E
<Cooling>
<Heating>
2-1.Static Pressure Characteristics of Each Model
2. AIR DUCTING WORK
Fig. 7 RAV-SM1401BT-ERound duct
Fig. 5 RAV-SM1101BT-ERound duct
Fig. 6 RAV-SM1101BT-ESquare duct
Fig. 8 RAV-SM1401BT-ESquare duct
3. CONSTRUCTION VIEWS EXTERNAL VIEWS
• Dimension
3-1.Indoor Unit 3-1-1.Concealed Duct Type
RAV-SM560AT-E
3-2.Outdoor Unit
RAV-SM800AT-E
RAV-SM1100AT-E / SM1400AT-E
4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
4-1.Indoor Unit/Outdoor Unit
RAV-SM561BT-E
RAV-SM801BT-E
RAV-SM1001BT-E
Strainer
RAV-SM1401BT-E
MCC-1402
5. WIRING DIAGRAM
Control P.C. Board for
Indoor Unit
5-2.Outdoor Unit
SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS
RAV-SM560AT-E
Color Identification
RAV-SM800AT-E
SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS
P.C. BOARD
MCC-1359
Color Identification
RAV-SM1100AT-E / RAV-SM1400AT-E
P.C. BOARD
MCC-1438
6-1.Indoor Unit
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-2.Outdoor Unit
RAV-SM560AT-E
RAV-SM1400AT-E
RAV-SM1100AT-E
7. REFRIGERANT R410A
7-1.Safety During Installation/Servicing
7-2.Refrigerant Piping Installation
Thickness mm
Table 7-2-1Thicknesses of annealed copper pipes
Outer diameter mm
R410A
Dimension mm
Fig. 7-2-1Flare processing dimensions
Outer
A mm
Dimension mm
Table 7-2-6Flare and flare nut dimensions for R22
Nominal
Outer diameter
7-3.Tools
7-4.Recharging of Refrigerant
Fig. 7-4-1Configuration of refrigerant charging
1Reason why flux is necessary
3Low temperature brazing filler
Cylinder with siphon
Cylinder without siphon
Never use gas other than Nitrogen gas
2Characteristics required for flux
3Types of flux •Noncorrosive flux
•Activated flux
8. INDOOR UNIT CONTROL
8-1.Indoor Control Circuit
Indoor control P.C. board MCC-1402
Outline of specifications
8-2.Control Specifications
Item
Remarks
<COOL>
Outline of specifications
Item
Remarks
<HEAT>
Outline of specifications
Item
Remarks
7 8 9
Outline of specifications
Item
Remarks
Outline of specifications
<In case of wired remote controller>
Item
Remarks
Item
Outline of specifications
Remarks
NOTES
<MCC-1402>
8-3.Indoor Print Circuit Board
E / SM1401BT-E
RAV-SM561BT-E / SM801BT-E /SM1101BT
Specifications
Connector
Function
Remarks
2. Discharge temperature release control
9. OUTDOOR CONTROL
REQUIREMENT
1.Pulse Modulating Valve PMV control
Allocautions of fan tap revolutions rpm
Allocations of fan tap revolutions
5.Outdoor fan control Object: SM560
In cooling operation
In heating operation
8.High-pressuresuppression TE control For SM800
NOTIFICATION
9.Over-currentpreventive control
10.Current release value shift control
Start of heating operation
11. Defrost control
9-2-1.Print Circuit Board
9-2.Outdoor Controls
MCC-813 RAV-SM560AT-E
<Viewed from parts of P.C board>
MCC-1398 RAV-SM800AT-E / SM1100AT-E / SM1400AT-E
<Wired remote controller type>
10. TROUBLESHOOTING
1.Before troubleshooting
2.Troubleshooting procedure
Wireless sensor
Error mode detected by indoor unit
Wired remote
Timer
Wireless sensor
Error mode detected by outdoor unit
Wired remote
Timer
Flash, 〇 : Go on, : Go off
RAV-SM800AT-E
<SW800: LED display in bit 1, bit 2, bit 3 OFF>
RAV-SM1100AT-E / RAV-SM1400AT-E
<<Check code>>
Type A
E09 error/*99 error
E01 error/*99 error
E04 error/04 error
E18 error/97 error *99 error
E10 error/CF error
E08, L03, L07, L08 error/ *96 error 99 error
L09 error/46 error
L20 error/98 error
L30 error/B6 error
b7 error Central controller
F10 error 0C error
P10 error/Ob error
P12 error/11 error
CN333
CN334
CN301 CN300
P22 error/1A error
F02 error/0d error
P19 error/08 error
P26 error/14 error
F01 error/0F error
H03 error/17 error
P29 error/16 error
F06 error/18 error
F04 error/19 error
F08 error/1b error
H02 error/1d error
L29 error/1C error
H01 error/1F error
P03 error/1E error
P04 error/21 error
97 error Central controller
F29 error / 12 error
E03 error Master indoor unit
P31 error Sub indoor unit
Power ON Approx. 3 minutes
TC, TCJ sensor
TA sensor
30Caracteristics-2 Caracteristics-1
Caracteristics-3
<REPLACEMENT PROCEDURE>
11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD
CASE
CASE
r1 Readout of the setup data from EEPROM
r2 Replacement of service P.C. board
Minimum requirements for item code
r3 Writing of the setup contents to EEPROM
Indoor unit capacity Item code
Type Item code
1 2 3 4 5 6 END
12. SETUP AT LOCAL SITE AND OTHERS
<Wired remote controller>
Using the set temperature
Item
Item No. DN table Selection of function
Description
At shipment
<Wired remote controller>
Setup method
How to set wired remote controller to sub remote
Operation
<Contents>
1 2 3
<Procedure>
nCall of sensor temperature display
<Procedure>
<Contents>
nCalling of error history
2 In order to monitor another error history, push
12-2-3.Network Address Setup Switch SW01
12-2-2.Microcomputer Block Diagram
12-2-4.LED Display Specification
12-2.Network Adapter
12-2-5.Communication Cable Specifications
12-2-6.Cable Connection
<Network cable connection>
12-3.How to Set an Address Number
Table 2 Network address No. setup table SW01
Requirement in Service
Contents
Contents
Item
Cautions
13. ADDRESS SETUP
13-1.Address Setup
<Address setup procedure>
13-2.Address Setup & Group Control
4, 7,
3, 6,
2, 5,
1 2 3 4 5 6 7 8 9 10 11 END
1 2 3 END
1 2 END
<Procedure>
<Procedure>
Procedure
14. DETACHMENTS
14-1.Indoor Unit
Part name
Procedure
No. Part name
Remarks
Part name
Procedure
Remarks
† Drain pump
RAV-SM560AT-E
Procedure
1. Detachment
2. Attachment
Detachment
Procedure
3. Attachment
Remarks
REQUIREMENT
Procedure
Detachment
Part name
Part name
Procedure
Remarks
NOTES
Part name
Procedure
Remarks
… Rear cabinet
No. Part name
Procedure
Remarks
‡ Compressor
2. Attachment
Procedure
1. Detachment
2. Attachment
RAV-SM800AT-E
Procedure
1. Detachment
2. Attachment
2. Attachment
Procedure
Part name
Remarks
REQUIREMENT
Procedure
Part name
Remarks
Procedure
Part name
Remarks
Part name
Procedure
Remarks
† Fan motor
Procedure
Part name
Remarks
2. Attachment
Procedure
Part name
Remarks
Detachment
Procedure
Attachment
Part name
REQUIREMENT
Procedure
REQUIREMENT
RAV-SM1100AT-E / RAV-SM1400AT-E
Detachment
Procedure
2. Attachment
Part name
Part name
Procedure
Remarks
„ Inverter
Part name
Procedure
Remarks
1 Perform the works in 1 of • and ƒ
Procedure
Part name
Remarks
Part name
Procedure
Remarks
Cautions in assembling fan motor
1. Detachment
Procedure
2. Attachment
Part name
REQUIREMENT
Procedure
REQUIREMENT
1. Detachment
42 29 16 27 2 3, 902, 905 4, 6, 23 31 35, 36, 37,
15. EXPLODED VIEWS AND PARTS LIST
32 28
14 26 17 12, 13, 9, 10, 41
3, 904,
30 214 11 9 19 2 6, 7,
901, 902, 903 22
35, 36, 37,
3, 904,
Part
402 403 404 407 406 405401
Description
Part
15-2.Outdoor Unit
705 703 704
702 TE Sensor TS Sensor TO Sensor TD Sensor 701
Part
Description
21,22
INVERTER COVER 708,709
Inverter
701 TO SENSOR
702 TD SENSOR
701 TE SENSOR
701 TS SENSOR