Fuji Labs ZSP instruction manual Piping procedure

Page 12

Fule

Gas extractor

 

 

(Note 1)

 

 

ZBAK

 

 

300 or

 

 

Note)

Vertical

 

 

more

300

 

 

Horizontal

 

(Note 2)

 

 

 

 

 

 

installation

 

 

Sampling

 

Leave 300mm space for inspection

 

 

pipe

 

 

 

 

and exchange of filter.

 

 

 

 

 

 

 

Gas outlet facing downward (or horizontal)

 

 

 

 

Use termination kit TFC-7HPT-10JM (Note 6) or

* Mating flange for

 

 

 

caulk with silicone bolding agent, etc. after

 

 

Radius 300mm

insulation of heater wire (for indoor installation).

installing extractor

 

 

or more

 

JIS 5K 65A FF

Heater power supply

 

 

 

* Supporting wire

 

100V AC

 

 

 

Teflon pipe φ 10/φ 8 or tube trace (heating pipe) SE-10C1-56-1-PVC-M

or equivalent.

Outer sheath for Teflon pipe ø10/ø8 is PVC and bundle outer sheath is ø33.

For pipe end processing, refer to Section 12.

(Note 7)

Gradient of 15˚ or more (Note 4)

* Support

(Note 3)

(φ 10/φ 8 teflon tube

Peel off covering

inside heating pipe)

by about 2m.

 

Gas

 

Power connection kit

conditioner

 

TFC-3HPT-10JM (Note 6)

 

Filter

Sample tube

(Note 5)

 

 

Drain

 

 

 

 

Drain

Outside exhaust

Direct lead-in

*

Gas conditioner (in panel)

(Note 7)

 

 

 

 

 

Gas analyzer

 

 

 

 

 

 

 

60 120 square

 

 

*Exhaust

 

 

hole for wiring

 

 

+ Drain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain

* Drain port (Note 8)

Front-view diagram

The part marked by the asterisk is not supplied.

Fig. 4-1 Piping procedure

Note 1) To prevent aspiration of leaked air

Note 2) Install so that pipe end comes to nearly center of flue and is at right angle to the gas flow.

Note 3) Peel off heating pipe by about 2m in order to air-cool measured gas.

Note 4) Provide an inclination of 15° or more on the gas pipe so that drain will not accumulate in the event of power failure, etc.

Note 5) Exhaust and drain share the same output. In the case of indoor installation, provide a drain pot and carry out drain separation, and exhaust air outside (pipe inner diameter should be ø8 or more).

Note 6) Use this when utilizing a heating pipe. (Maker : Fujikin, Japan)

Note 7) The gas pipe (ø10/ø8 teflon tube) should be inserted directly into the gas conditioner.

Note 8) In outdoor application or in a cold district, protect the drain pot and pipes with a heat insulating material, etc. to prevent drain from freezing in winter.

– 4 –

Image 12
Contents Infrared GAS Analyzer Introduction RequestProhibition Iii Prohibition Others Contents Vii Specifications OutlineComposition PreparedInstallation Selection of installation siteSelection of gas sampling location Installation work Connection of cablesPiping procedure Injection of clean water Supply of external powerDescription of Each Part Preparation for OperationSetting of temperature inside locker Airtightness testWarm-up time INDICATION/OPERATION Panel SO2Function and indication of indication/operation panel This panel consists of the following functionsAdvice on Operation General operation of indication/operation panelCalibration Kinds of standard gasPreparation of standard gas Pressure regulation for standard gas cylinder Calibration concentration setting except zirconia O2 sensor Func CAL SET ENTCAL Calibration concentration setting zirconia O2 sensor CAL Comp ENT Zero Single-component analyzer Auto calibration Auto CAL Func Auto CAL Func Auto CAL ENT Auto calibration ON/OFF setting Func Hold ENT Operating procedure OperationMaintenance Routine maintenance and inspectionConditioner Periodic maintenance and inspection Other maintenance and inspectionCentration is measured in the setting range of 0 to 200ppm or more at 0.5L/minMaintenance of sampling device Gas extractor type ZBAK1Membrane filter Exploded view of diaphragm type aspirator Structure of electronic dehumidifier Structure of NO2 /NO converter Structure of Permapure dryer Maintenance of zirconia O2 sensor Others, major component figuresStandard Accessories and Spares Standard accessoriesSpares for 1 year optional Code for preparation of 1-year spares and suppliesProcessing of Heating Pipe Ends OutlineEnd processing method Grid 300mm 40mm Grid area 150 mm Check after piping Clamp supportSpecifications of tube trace Specifications of heating pipeTroubleshooting Troubleshooting of instrumentError codes and remedies Ambient temperature Power supplyPower consumption Mass weightStandard requirements For sample gas Month/NO2, 100ppmNumber of output points and kinds of outputs Block diagram Moving average outputAutomatic calibration Ordering informationCalibration tolerance Automatic calibration output hold Calibration cycle Once/day variable, up to 7 daysCode Symbols Diaglam Functions of individual components For outdoor installation type For indoor installation typeConnection Diagram Only specified outputs are wiredHead Office Instrumentation Div International Sales Dept