Fuji Labs ZSP instruction manual Troubleshooting of instrument

Page 51

13.TROUBLESHOOTING

Caution

When trouble cannot be remedied even after following the instruction manual, contact your dealer or Fuji's service station (serivice engineer). Do not disassemble the device, as it results in electric shocks or injury.

13.1Troubleshooting of instrument

Trouble

Probable location

Check item

Remedy

 

 

 

 

Decrease of sample

Filter (primary, second-

Check if filter element is clogged.

Clean or replace element.

gas flow rate

 

ary, tertiary filters)

 

 

 

 

 

 

 

 

 

Diaphragm type aspirator

Check if aspirator is working normally.

Clean or replace.

 

 

 

 

 

 

 

 

Check for abnormal sound or vibration.

Retighten screws or replace

 

 

 

 

aspirator.

 

 

 

 

 

 

 

Electronic gas cooler

Check if cooler is working normally,

Clean or replace.

 

 

 

check cooling temperature and check for

 

 

 

 

clogging of flow path.

 

 

 

 

 

 

 

 

Conditioner

Water decreases in lower chamber.

Inject water and check the

 

 

 

 

capillary (bypass).

 

 

 

 

 

 

 

Gas leakage

Check for gas leakage in piping after

Retighten or replace parts.

 

 

 

aspirator or at joints.

 

 

 

 

 

 

 

 

Flowmeter

Check for accumulation of drainage or

Clean the flowmeter.

 

 

 

dust in flowmeter. Check adjustment of

Adjust needle valve.

 

 

 

needle valve.

 

 

 

 

 

 

 

 

Piping, capillary

Check for bent or clogged piping.

Replace.

 

 

 

 

Increase of bubbling

Bypass flow path

Check for capillary.

Clean or replace.

 

 

 

 

 

flow rate

 

Piping

Check for deviated joint.

Connect properly.

 

 

 

 

Rise of sample gas

Pressure control valve

Pressure control valve is clogged.

Disassemble and clean.

flow

(Note)

 

 

 

 

 

 

 

Indicated value is

Gas leakage

Check for gas leakage in parts before

Retighten or replace parts.

abnormal.

 

 

aspirator such as secondary coarse filter

 

 

 

 

holder, piping, joints, etc.

 

 

 

 

 

 

 

 

Diaphragm

Check if aspirator is normally operating

Clean aspirator or replace

 

 

type aspiration

and sample gas is flowing at set value.

parts such as diaphragm or

 

 

 

 

value

 

 

 

 

Adjust sample gas flow.

 

 

 

 

 

 

 

Conditioner

Check if water level is normal.

Supply water.

 

 

 

Check if air is aspirated.

Check primary filter.

 

 

 

 

 

 

 

Dissolution of gas

Check for accumulation of drainage in

Clean, and tilt piping so

 

 

 

piping.

drainage does not accumulate.

 

 

 

 

 

 

 

Sampling pipe

Check if SUS pipe is used (for SO2

Change to teflon tube.

 

 

 

analyzer).

 

 

 

 

 

 

Note) Pressure control valve is used.

– 43 –

Image 51
Contents Infrared GAS Analyzer Request IntroductionProhibition Iii Prohibition Others Contents Vii Prepared SpecificationsOutline CompositionInstallation Selection of installation siteSelection of gas sampling location Connection of cables Installation workPiping procedure Preparation for Operation Injection of clean waterSupply of external power Description of Each PartSetting of temperature inside locker Airtightness testWarm-up time SO2 INDICATION/OPERATION PanelThis panel consists of the following functions Function and indication of indication/operation panelGeneral operation of indication/operation panel Advice on OperationCalibration Kinds of standard gasPreparation of standard gas Pressure regulation for standard gas cylinder Func CAL SET ENT Calibration concentration setting except zirconia O2 sensorCAL Calibration concentration setting zirconia O2 sensor CAL Comp ENT Zero Single-component analyzer Auto calibration Auto CAL Func Auto CAL Func Auto CAL ENT Auto calibration ON/OFF setting Func Hold ENT Operation Operating procedureRoutine maintenance and inspection MaintenanceConditioner 200ppm or more at 0.5L/min Periodic maintenance and inspectionOther maintenance and inspection Centration is measured in the setting range of 0 toGas extractor type ZBAK1 Maintenance of sampling deviceMembrane filter Exploded view of diaphragm type aspirator Structure of electronic dehumidifier Structure of NO2 /NO converter Structure of Permapure dryer Others, major component figures Maintenance of zirconia O2 sensorStandard accessories Standard Accessories and SparesCode for preparation of 1-year spares and supplies Spares for 1 year optionalOutline Processing of Heating Pipe EndsEnd processing method Grid 300mm 40mm Grid area 150 mm Clamp support Check after pipingSpecifications of heating pipe Specifications of tube traceTroubleshooting of instrument TroubleshootingError codes and remedies Mass weight Ambient temperaturePower supply Power consumptionStandard requirements For sample gas Month/NO2, 100ppmNumber of output points and kinds of outputs Moving average output Block diagramCalibration cycle Once/day variable, up to 7 days Automatic calibrationOrdering information Calibration tolerance Automatic calibration output holdCode Symbols Diaglam Functions of individual components For indoor installation type For outdoor installation typeOnly specified outputs are wired Connection DiagramHead Office Instrumentation Div International Sales Dept