Fuji Labs ZSP instruction manual Maintenance, Routine maintenance and inspection

Page 34

10. MAINTENANCE

Danger

When handling standard gas such as calibration gas, read the instruction manual for the standard gas for correct handling. Special care should be taken when handling hazardous gas such as CO gas and the like to prevent poisoning.

During maintenance or inspection, be sure to turn ON the ventilation fan in the analyzer to prevent poisoning due to gas leakage.

When the gas filter of the analyzer is to be replaced or the washing unit needs maintenance, be sure to close the calibration gas valve. Especially, if the calibration gas valve is located at the sample gas inlet, the replacing or washing shall be done after closing the calibration gas valve to prevent poisoning or other trouble.

Caution

The gas converter is heated to about 220°C. When the catalytic agent needs to be replaced, turn OFF the power for the converter and use heat-proof gloves about 30 minutes later.

When the fuse is blown off, check the cause of it and replace it with the same type of fuse having the same capacity to prevent electric shocks or other trouble.

When the analyzer is provided with a power leak relay, press the test button to confirm proper operation before making maintenance or inspection to prevent electric shocks.

Be sure to lock the door. Do not allow unauthorized persons to use the door key. Do not touch the door carelessly to prevent electric shocks and other trouble.

The following items must be observed to prevent electric shocks or injury and to ensure safety.

Take off metallic objects such as wrist watch before starting the work.

Do not touch the device with wet hands.

10.1Routine maintenance and inspection

Maintenance/inspection item

Procedure

 

 

Monitoring of sample flow rate

Prescribed flow rate: The flow rate is normal when the ball is at

Monitoring of conditioner bubbling quantity

0.4N/min. and there is slight bubbling at the bottom of conditioner.

 

Adjust the needle valve so that a flow rate of 0.4N/min. is available.

(Note)

If the prescribed flow rate is unobtainable even with the needle valve

 

fully open though there is slight bubbling, then the capillary (sample

 

line) should be checked for clogging. In case there is no bubbling, the

 

aspirator, conditioner, electronic cooler and pipe should be checked for

 

clogging. And if water decreases in the conditioner because of heavy

 

bubbling, the capillary of bypass line should be checked for clogging.

 

 

Conditioner

Good if H2 level shown in Fig. 10-1 is longer than 100mm.

Air aspiration tube level

If air is aspirated through the air aspiration tube, then the pressure loss at

 

the stage before the conditioner filter has become large. Check the gas

 

extractor filter (see (1) in 10.5) and gas pipes for clogging.

 

 

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Contents Infrared GAS Analyzer Introduction RequestProhibition Iii Prohibition Others Contents Vii Composition SpecificationsOutline PreparedSelection of installation site InstallationSelection of gas sampling location Installation work Connection of cablesPiping procedure Description of Each Part Injection of clean waterSupply of external power Preparation for OperationAirtightness test Setting of temperature inside lockerWarm-up time INDICATION/OPERATION Panel SO2Function and indication of indication/operation panel This panel consists of the following functionsAdvice on Operation General operation of indication/operation panelKinds of standard gas CalibrationPreparation of standard gas Pressure regulation for standard gas cylinder Calibration concentration setting except zirconia O2 sensor Func CAL SET ENTCAL Calibration concentration setting zirconia O2 sensor CAL Comp ENT Zero Single-component analyzer Auto calibration Auto CAL Func Auto CAL Func Auto CAL ENT Auto calibration ON/OFF setting Func Hold ENT Operating procedure OperationMaintenance Routine maintenance and inspectionConditioner Centration is measured in the setting range of 0 to Periodic maintenance and inspectionOther maintenance and inspection 200ppm or more at 0.5L/minMaintenance of sampling device Gas extractor type ZBAK1Membrane filter Exploded view of diaphragm type aspirator Structure of electronic dehumidifier Structure of NO2 /NO converter Structure of Permapure dryer Maintenance of zirconia O2 sensor Others, major component figuresStandard Accessories and Spares Standard accessoriesSpares for 1 year optional Code for preparation of 1-year spares and suppliesProcessing of Heating Pipe Ends OutlineEnd processing method Grid 300mm 40mm Grid area 150 mm Check after piping Clamp supportSpecifications of tube trace Specifications of heating pipeTroubleshooting Troubleshooting of instrumentError codes and remedies Power consumption Ambient temperaturePower supply Mass weightMonth/NO2, 100ppm Standard requirements For sample gasNumber of output points and kinds of outputs Block diagram Moving average outputCalibration tolerance Automatic calibration output hold Automatic calibrationOrdering information Calibration cycle Once/day variable, up to 7 daysCode Symbols Diaglam Functions of individual components For outdoor installation type For indoor installation typeConnection Diagram Only specified outputs are wiredHead Office Instrumentation Div International Sales Dept