Carrier 48TC*D08 appendix Cooling Service Analysis, Problem Cause Remedy

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48TC

Table 1 – Cooling Service Analysis

PROBLEM

CAUSE

REMEDY

 

Power failure.

Call power company.

 

 

 

 

Fuse blown or circuit breaker tripped.

Replace fuse or reset circuit breaker.

 

 

 

Compressor and Condenser

Defective thermostat, contactor, transformer,

Replace component.

or control relay.

Fan Will Not Start.

 

 

 

Insufficient line voltage.

Determine cause and correct.

 

 

 

 

 

Incorrect or faulty wiring.

Check wiring diagram and rewire correctly.

 

 

 

 

Thermostat setting too high.

Lower thermostat setting below room temperature.

 

Faulty wiring or loose connections in

Check wiring and repair or replace.

 

compressor circuit.

 

 

 

 

 

 

Compressor motor burned out, seized, or

Determine cause. Replace compressor.

Compressor Will Not Start But

internal overload open.

 

Condenser Fan Runs.

 

 

Defective run/start capacitor, overload, start

Determine cause and replace.

 

relay.

 

 

 

 

 

 

One leg of three---phase power dead.

Replace fuse or reset circuit breaker. Determine

 

cause.

 

 

 

 

 

 

Refrigerant overcharge or undercharge.

Recover refrigerant, evacuate system, and recharge

 

to nameplate.

 

 

 

 

 

 

Defective compressor.

Replace and determine cause.

 

 

 

Compressor Cycles (other

Insufficient line voltage.

Determine cause and correct.

 

 

Blocked condenser.

Determine cause and correct.

than normally satisfying

 

 

Defective run/start capacitor, overload, or start

 

thermostat).

Determine cause and replace.

relay.

 

 

 

 

 

 

Defective thermostat.

Replace thermostat.

 

 

 

 

Faulty condenser--- fan motor or capacitor.

Replace.

 

 

 

 

Restriction in refrigerant system.

Locate restriction and remove.

 

Dirty air filter.

Replace filter.

 

 

 

 

Unit undersized for load.

Decrease load or increase unit size.

 

 

 

Compressor Operates

Thermostat set too low.

Reset thermostat.

 

 

Low refrigerant charge.

Locate leak; repair and recharge.

Continuously.

 

 

Leaking valves in compressor.

Replace compressor.

 

 

Air in system.

Recover refrigerant, evacuate system, and recharge.

 

 

 

 

Condenser coil dirty or restricted.

Clean coil or remove restriction.

 

 

 

 

Dirty air filter.

Replace filter.

 

Dirty condenser coil.

Clean coil.

Excessive Head Pressure.

 

 

Refrigerant overcharged.

Recover excess refrigerant.

 

 

 

 

Air in system.

Recover refrigerant, evacuate system, and recharge.

 

Condenser air restricted or air short--- cycling.

Determine cause and correct.

 

 

 

 

Low refrigerant charge.

Check for leaks; repair and recharge.

Head Pressure Too Low.

 

 

Compressor valves leaking.

Replace compressor.

 

 

 

 

Restriction in liquid tube.

Remove restriction.

 

 

 

 

High head load.

Check for source and eliminate.

Excessive Suction Pressure.

 

 

Compressor valves leaking.

Replace compressor.

 

 

 

 

Refrigerant overcharged.

Recover excess refrigerant.

 

 

 

 

Dirty air filter.

Replace filter.

 

Low refrigerant charge.

Check for leaks; repair and recharge.

 

 

 

 

Metering device or low side restricted.

Remove source of restriction.

Suction Pressure Too Low.

 

 

Insufficient evaporator airflow.

Increase air quantity. Check filter and replace if

 

necessary.

 

 

 

 

 

 

Temperature too low in conditioned area.

Reset thermostat.

 

 

 

 

Outdoor ambient below 25° F.

Install low--- ambient kit.

 

 

 

Evaporator Fan Will Not Shut

Time off delay not finished.

Wait for 30--- second off delay.

Off.

 

 

 

 

 

Compressor Makes Excessive

Compressor rotating in wrong direction.

Reverse the 3--- phase power leads.

Noise.

 

 

 

 

 

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Contents Table of Contents Safety ConsiderationsWhat to do if you smell gas Unit Arrangement and AccessGeneral Routine Maintenance Seasonal MaintenanceManual Outside Air Hood Screen Supply FAN Blower SectionSupply Fan Belt-Drive Adjustable-Pitch Pulley on Motor Supply-Fan Pulley Adjustment BearingsCooling Coil Maintenance and Cleaning RecommendationPeriodic Clean Water Rinse Condenser CoilRoutine Cleaning of Novation Condenser Coil Surfaces Routine Cleaning of Evaporator Coil SufacesRefrigerant Charge Refrigerant System Pressure Access PortsPuronr R-410A Refrigerant Seatcore Cooling Charging Charts Cooling Charging Charts D08Cooling Charging Charts D12 Cooling Charging Charts D14 Circuit a Cooling Charging Charts D14 Circuit B Cooling Service Analysis Problem Cause RemedyTroubleshooting Cooling System Condenser-Fan Adjustment D08-D12 sizeCondenser-Fan Adjustment D14 size CompressorsConvenience Outlets Non-Powered TypeUnit-Powered Type Duty CycleSmoke Detectors Smoke Detector Locations Typical Supply Air Smoke Detector Sensor LocationCompleting Installation of Return Air Smoke Sensor Fiop Smoke Detector Wiring and ResponseController Alarm Test Sensor Alarm TestSensor Alarm Test Procedure Sensor and Controller TestsDirty Sensor Test Procedure Controller Alarm Test ProcedureDirty Controller Test Procedure To Configure the Dirty Sensor Test OperationRemote Test/Reset Station Dirty Sensor Test Detector CleaningSD-TRK4 Remote Alarm Test Procedure Dirty Sensor Test Using an SD-TRK4Troubleshooting Protective Devices Compressor ProtectionFuel Types and Pressures GAS Heating SystemControl Circuit Flue Gas Passageways Combustion-Air BlowerBurners and Igniters Main BurnersLimit Switch Cleaning and AdjustmentCheck Unit Operation and Make Necessary Adjustments Burner Ignition LED Error Code DescriptionLED Indication Error Code Description Orifice Replacement Gas ValveIntegrated Gas Control IGC Board IGC Connections OutputsOrifice Carrier Drill Drill Size Part Number Orifice SizesAltitude Compensation ElevationHeating Service Analysis Troubleshooting Heating SystemMinimum Heating Entering Air Temperature Problem Cause RemedyIGC Board LED Alarm Codes IGCReplacing Novation Condenser Coil Condenser Coil ServiceRepairing Novation Condenser Tube Leaks PREMIERLINKt Control Typical PremierLinkt System Control Wiring Diagram 55 Space Temperature Sensor Wiring Temp ResistancePremierLink Sensor Usage Space Sensor ModeTB1 Terminal Field Connection Input Signal Thermostat Mode 56 Internal ConnectionsLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection Recommended Cables Signal Type CCN BUS Wire CCN Plug PIN Color NumberRTU-MP Control System Color Code RecommendationsRTU-MP Multi-Protocol Control Board Typical RTU-MP System Control Wiring Diagram Point Name Configurable InputsRTU-MP Controller Inputs and Outputs Type of I/O Connection PIN Name Numbers InputsSpace Temperature SPT Sensors RTU-MP T-55 Sensor ConnectionsRTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections Communication Wiring Protocols Connecting Discrete InputsPower Exhaust output RTU-MP Troubleshooting BACview6 Handheld Connections LEDsTroubleshooting Alarms Alarms BACnet MS/TPModule Status Report Modstat Example Manufacture Date Basic Protocol TroubleshootingModbus Code Name MeaningECONOMI$ER Systems EconoMi$er IV Component LocationsEconoMi$er IV Wiring Inputs Outputs EconoMi$erEconoMi$er IV Input/Output Logic EconoMi$er IV Control Modes Supply Air Temperature SAT SensorOutdoor Air Lockout Sensor Outdoor Dry Bulb ChangeoverDifferential Dry Bulb Control Outdoor Enthalpy ChangeoverMinimum Position Control Exhaust Setpoint AdjustmentIndoor Air Quality IAQ Sensor Input Demand Control Ventilation DCV Damper MovementThermostats Analog CO2 CO2 Sensor ConfigurationCO2 Sensor Standard Settings EconoMi$er IV Preparation DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Sensor Usage Differential EnthalpyDCV Minimum and Maximum Position Wiring DiagramsEconoMi$er IV Troubleshooting Completion Supply-Air Sensor Input48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60 48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60 Unit Preparation PRE-START-UPSTART-UP, General Gas PipingReturn-Air Filters Internal WiringRefrigerant Service Ports Outdoor-Air Inlet ScreensVentilation Continuous Fan Field Service TestSTART-UP, RTU-MP Control Perform System Check-OutConfiguration Heating Heating SAT High Setpt Cooling/Econ SAT Low SetptCooling Lockout Temp Heating Lockout TempIAQ Low Reference @ 4mA Power Exhaust SetptT55/56 Override Duration IAQ High Reference @ 20mAOperating Sequences Supplemental Controls PremierLinkt Control48TC 48TC Available Cooling Stages Number Stages Economizer48TC 48TC Rooftop Mode Value Linkage Mode Linkage ModesRTU-MP Sequence of Operation Loadshed Command Gas and Electric Heat UnitsAlways Occupied Default Occupancy SchedulingDI On/Off BACnet ScheduleBAS On/Off Indoor FanEconomizer Power ExhaustFastener Torque Values Indoor Air QualityTorque Values Serial Number Format Appendix I. Model Number SignificanceModel Number Nomenclature Position Number Typical Designates12.5TONS Appendix II. Physical DataPhysical Data 48TC**08 48TC**12 48TC**14 Gas Connection Heat Anticipator Setting AmpsPhysical Data Heating 12.5TONS Natural Gas Heat, Liquid Propane HeatAppendix III. FAN Performance CFM RPM BHPFAN Performance 57948TC**14 RPM BHPPulley Adjustment Unit MOTOR/DRIVE Motor Pulley Turns Open ComboElectrical Information NOM IFM FAN Motor Exhaust No P.E Unit Combustion PowerMCA/MOCP Determination no C.O. or Unpwrd C.O Type DISC. SizeSize Voltage Control Power Appendix IV. Wiring Diagram ListWiring Diagrams Appendix V. Motormaster Sensor Locations Catalog No 48TC-3SMUnit START-UP Checklist Preliminary Information