Carrier 48TC*D08 appendix Routine Maintenance, Seasonal Maintenance

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BLOWER

FLUE OPENING

ACCESS

PANEL

 

CONTROL BOX

 

COMPRESSOR

C08450

Fig. 2 - Typical Access Panel Location (Front)

Routine Maintenance

These items should be part of a routine maintenance program, to be checked every month or two, until a specific schedule for each can be identified for this installation:

Quarterly Inspection (and 30 days after initial start)

S Return air filter replacement

S Outdoor hood inlet filters cleaned S Belt tension checked

S Belt condition checked

S Pulley alignment checked

S Fan shaft bearing locking collar tightness checked S Condenser coil cleanliness checked

S Condensate drain checked

Seasonal Maintenance

These items should be checked at the beginning of each season (or more often if local conditions and usage patterns dictate):

Air Conditioning

S Condenser fan motor mounting bolts tightness S Compressor mounting bolts

S Condenser fan blade positioning

S Control box cleanliness and wiring condition S Wire terminal tightness

S Refrigerant charge level S Evaporator coil cleaning

S Evaporator blower motor amperage

Heating

S Heat exchanger flue passageways cleanliness S Gas burner condition

S Gas manifold pressure S Heating temperature rise

Economizer or Outside Air Damper

S Inlet filters condition

S Check damper travel (economizer)

S Check gear and dampers for debris and dirt

Air Filters and Screens

Each unit is equipped with return air filters. If the unit has an economizer, it will also have an outside air screen. If a manual outside air damper is added, an inlet air screen will also be present.

Each of these filters and screens will need to be periodically replaced or cleaned.

Return Air Filters

Return air filters are disposable fiberglass media type. Access to the filters is through the small lift-out panel located on the rear side of the unit, above the evaporator/return air access panel. (See Fig. 1.)

To remove the filters:

1.Grasp the bottom flange of the upper panel.

2.Lift up and swing the bottom out until the panel dis- engages and pulls out.

3.Reach inside and extract the filters from the filter rack.

4.Replace these filters as required with similar replace- ment filters of same size.

To re-install the access panel:

1.Slide the top of the panel up under the unit top panel.

2.Slide the bottom into the side channels.

3.Push the bottom flange down until it contacts the top of the lower panel (or economizer top).

IMPORTANT: DO NOT OPERATE THE UNIT WITHOUT THESE FILTERS!

Outside Air Hood

Outside air hood inlet screens are permanent aluminum-mesh type filters. Check these for cleanliness. Remove the screens when cleaning is required. Clean by washing with hot low-pressure water and soft detergent and replace all screens before restarting the unit. Observe the flow direction arrows on the side of each filter frame.

Economizer Inlet Air Screen

This air screen is retained by spring clips under the top edge of the hood. (See Fig. 3.)

48TC

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Contents Safety Considerations Table of ContentsUnit Arrangement and Access GeneralWhat to do if you smell gas Seasonal Maintenance Routine MaintenanceSupply FAN Blower Section Supply Fan Belt-DriveManual Outside Air Hood Screen Supply-Fan Pulley Adjustment Bearings Adjustable-Pitch Pulley on MotorCondenser Coil Coil Maintenance and Cleaning RecommendationPeriodic Clean Water Rinse CoolingRoutine Cleaning of Evaporator Coil Sufaces Routine Cleaning of Novation Condenser Coil SurfacesRefrigerant System Pressure Access Ports Puronr R-410A RefrigerantRefrigerant Charge Seatcore Cooling Charging Charts D08 Cooling Charging ChartsCooling Charging Charts D12 Cooling Charging Charts D14 Circuit a Cooling Charging Charts D14 Circuit B Problem Cause Remedy Cooling Service AnalysisCompressors Condenser-Fan Adjustment D08-D12 sizeCondenser-Fan Adjustment D14 size Troubleshooting Cooling SystemDuty Cycle Non-Powered TypeUnit-Powered Type Convenience OutletsSmoke Detectors Typical Supply Air Smoke Detector Sensor Location Smoke Detector LocationsFiop Smoke Detector Wiring and Response Completing Installation of Return Air Smoke SensorSensor and Controller Tests Sensor Alarm TestSensor Alarm Test Procedure Controller Alarm TestTo Configure the Dirty Sensor Test Operation Controller Alarm Test ProcedureDirty Controller Test Procedure Dirty Sensor Test ProcedureDirty Sensor Test Using an SD-TRK4 Detector CleaningSD-TRK4 Remote Alarm Test Procedure Remote Test/Reset Station Dirty Sensor TestTroubleshooting Compressor Protection Protective DevicesGAS Heating System Control CircuitFuel Types and Pressures Combustion-Air Blower Flue Gas PassagewaysMain Burners Burners and IgnitersCleaning and Adjustment Check Unit Operation and Make Necessary AdjustmentsLimit Switch LED Error Code Description LED Indication Error Code DescriptionBurner Ignition Gas Valve Orifice ReplacementOutputs Integrated Gas Control IGC Board IGC ConnectionsElevation Orifice SizesAltitude Compensation Orifice Carrier Drill Drill Size Part NumberProblem Cause Remedy Troubleshooting Heating SystemMinimum Heating Entering Air Temperature Heating Service AnalysisIGC IGC Board LED Alarm CodesCondenser Coil Service Repairing Novation Condenser Tube LeaksReplacing Novation Condenser Coil PREMIERLINKt Control Typical PremierLinkt System Control Wiring Diagram Temp Resistance 55 Space Temperature Sensor WiringSpace Sensor Mode TB1 Terminal Field Connection Input SignalPremierLink Sensor Usage 56 Internal Connections Thermostat ModeLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection Color Code Recommendations Signal Type CCN BUS Wire CCN Plug PIN Color NumberRTU-MP Control System Recommended CablesRTU-MP Multi-Protocol Control Board Typical RTU-MP System Control Wiring Diagram Type of I/O Connection PIN Name Numbers Inputs Configurable InputsRTU-MP Controller Inputs and Outputs Point NameRTU-MP T-55 Sensor Connections Space Temperature SPT SensorsRTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections Connecting Discrete Inputs Power Exhaust outputCommunication Wiring Protocols RTU-MP Troubleshooting LEDs BACview6 Handheld ConnectionsTroubleshooting Alarms BACnet MS/TP AlarmsModule Status Report Modstat Example Code Name Meaning Basic Protocol TroubleshootingModbus Manufacture DateEconoMi$er IV Component Locations ECONOMI$ER SystemsEconoMi$er IV Wiring EconoMi$er EconoMi$er IV Input/Output LogicInputs Outputs Outdoor Dry Bulb Changeover Supply Air Temperature SAT SensorOutdoor Air Lockout Sensor EconoMi$er IV Control ModesOutdoor Enthalpy Changeover Differential Dry Bulb ControlExhaust Setpoint Adjustment Indoor Air Quality IAQ Sensor InputMinimum Position Control Damper Movement ThermostatsDemand Control Ventilation DCV CO2 Sensor Configuration CO2 Sensor Standard SettingsAnalog CO2 Differential Enthalpy DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Sensor Usage EconoMi$er IV PreparationSupply-Air Sensor Input Wiring DiagramsEconoMi$er IV Troubleshooting Completion DCV Minimum and Maximum Position48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60 48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60 Gas Piping PRE-START-UPSTART-UP, General Unit PreparationOutdoor-Air Inlet Screens Internal WiringRefrigerant Service Ports Return-Air FiltersPerform System Check-Out Field Service TestSTART-UP, RTU-MP Control Ventilation Continuous FanConfiguration Heating Lockout Temp Cooling/Econ SAT Low SetptCooling Lockout Temp Heating Heating SAT High SetptIAQ High Reference @ 20mA Power Exhaust SetptT55/56 Override Duration IAQ Low Reference @ 4mAOperating Sequences PremierLinkt Control Supplemental Controls48TC 48TC Number Stages Economizer Available Cooling Stages48TC 48TC Linkage Modes Rooftop Mode Value Linkage ModeScheduling Loadshed Command Gas and Electric Heat UnitsAlways Occupied Default Occupancy RTU-MP Sequence of OperationIndoor Fan BACnet ScheduleBAS On/Off DI On/OffIndoor Air Quality Power ExhaustFastener Torque Values EconomizerTorque Values Position Number Typical Designates Appendix I. Model Number SignificanceModel Number Nomenclature Serial Number FormatAppendix II. Physical Data Physical Data12.5TONS Natural Gas Heat, Liquid Propane Heat Heat Anticipator Setting AmpsPhysical Data Heating 12.5TONS 48TC**08 48TC**12 48TC**14 Gas ConnectionCFM RPM BHP Appendix III. FAN Performance579 FAN PerformanceRPM BHP 48TC**14Unit MOTOR/DRIVE Motor Pulley Turns Open Combo Pulley AdjustmentElectrical Information Type DISC. Size Unit Combustion PowerMCA/MOCP Determination no C.O. or Unpwrd C.O NOM IFM FAN Motor Exhaust No P.EAppendix IV. Wiring Diagram List Wiring DiagramsSize Voltage Control Power Catalog No 48TC-3SM Appendix V. Motormaster Sensor LocationsPreliminary Information Unit START-UP Checklist