Carrier 48TC*D08 START-UP, RTU-MP Control, Ventilation Continuous Fan, Perform System Check-Out

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NOTE: The default value for the evaporator-fan motor on/off delay is 45 seconds. The Integrated Gas Unit Controller (IGC) modifies this value when abnormal limit switch cycles occur. Based upon unit operating conditions, the on delay can be reduced to 0 seconds and the off delay can be extended to 180 seconds.

If the limit switch trips at the start of the heating cycle during the evaporator on delay, the time period of the on delay for the next cycle will be 5 seconds less than the time at which the switch tripped. (Example: If the limit switch trips at 30 seconds, the evaporator-fan on delay for the next cycle will occur at 25 seconds.) To prevent short-cycling, a 5-second reduction will only occur if a minimum of 10 minutes has elapsed since the last call for heating.

The evaporator-fan off delay can also be modified. Once the call for heating has ended, there is a 10-minute period during which the modification can occur. If the limit switch trips during this period, the evaporator-fan off delay will increase by 15 seconds. A maximum of 9 trips can occur, extending the evaporator-fan off delay to 180 seconds.

To restore the original default value, reset the power to the unit.

To shut off unit, set system selector switch at OFF position. Resetting heating selector lever below room temperature will temporarily shut unit off until space temperature falls below thermostat setting.

Ventilation (Continuous Fan)

Set fan and system selector switches at ON and OFF positions, respectively. Evaporator fan operates continuously to provide constant air circulation. When the evaporator-fan selector switch is turned to the OFF position, there is a 30-second delay before the fan turns off.

START-UP, PREMIERLINKt CONTROLS

Use the Carrier network communication software to start up and configure the PremierLink controller.

Changes can be made using the ComfortWORKSr software, ComfortVIEWt software, Network Service Tool, System Pilott device, or Touch Pilott device. The System Pilot and Touch Pilot are portable interface devices that allow the user to change system set-up and setpoints from a zone sensor or terminal control module. During start-up, the Carrier software can also be used to verify communication with PremierLink controller.

NOTE: All set-up and setpoint configurations are factory set and field-adjustable.

For specific operating instructions, refer to the literature provided with user interface software.

Perform System Check-Out

1.Check correctness and tightness of all power and communication connections.

2.At the unit, check fan and system controls for proper operation.

3.At the unit, check electrical system and connections of any optional electric reheat coil.

4.Check to be sure the area around the unit is clear of construction dirt and debris.

5.Check that final filters are installed in the unit. Dust and debris can adversely affect system operation.

6.Verify that the PremierLink controls are properly connected to the CCN bus.

Initial Operation and Test

Perform the following procedure:

1.Apply 24 vac power to the control.

2.Connect the service tool to the phone jack service port of the controller.

3.Using the Service Tool, upload the controller from address 0, 31 at 9600 baud rate. The address may be set at this time. Make sure that Service Tool is connected to only one unit when changing the address.

Memory Reset

DIP switch 4 causes an E-squared memory reset to factory defaults after the switch has been moved from position 0 to position 1 and the power has been restored. To enable the feature again, the switch must be put back to the 0 position and power must be restored; this prevents subsequent resets to factory defaults if the switch is left at position 1.

To cause a reset of the non-volatile memory (to factory defaults), turn the controller power off if it is on, move the switch from position 1 to position 0, and then apply power to the controller for a minimum of 5 seconds. At this point, no action occurs, but the controller is now ready for the memory to reset. Remove power to the controller again and move the switch from position 0 to position 1. This time, when power is applied, the memory will reset to factory defaults. The controller address will return to bus 0 element 31, indicating that memory reset occurred.

Refer to Rooftop PremierLink Installation, Start-Up, and Configuration Instructions (Form 33CS-58SI) for full discussion on configuring the PremierLink control system.

START-UP, RTU-MP CONTROL

Field Service Test, explained below, will assist in proper start-up. Configuration of unit parameters, scheduling options, and operation are also discussed in this section.

Field Service Test

The Field Service Test function can be used to verify proper operation of compressors, heating stages, indoor fan, power exhaust fans, economizer, and dehumidification. Use of Field Service Test is recommended at initial system start up and during troubleshooting. See RTU-MP Controls, Start-Up, Operation, and Troubleshooting Instructions (Form 48-50H-T-2T), Appendix A for Field Service Test Mode table.

48TC

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Contents Safety Considerations Table of ContentsWhat to do if you smell gas Unit Arrangement and AccessGeneral Seasonal Maintenance Routine MaintenanceManual Outside Air Hood Screen Supply FAN Blower SectionSupply Fan Belt-Drive Supply-Fan Pulley Adjustment Bearings Adjustable-Pitch Pulley on MotorCondenser Coil Coil Maintenance and Cleaning RecommendationPeriodic Clean Water Rinse CoolingRoutine Cleaning of Evaporator Coil Sufaces Routine Cleaning of Novation Condenser Coil SurfacesRefrigerant Charge Refrigerant System Pressure Access PortsPuronr R-410A Refrigerant Seatcore Cooling Charging Charts D08 Cooling Charging ChartsCooling Charging Charts D12 Cooling Charging Charts D14 Circuit a Cooling Charging Charts D14 Circuit B Problem Cause Remedy Cooling Service AnalysisCompressors Condenser-Fan Adjustment D08-D12 sizeCondenser-Fan Adjustment D14 size Troubleshooting Cooling SystemDuty Cycle Non-Powered TypeUnit-Powered Type Convenience OutletsSmoke Detectors Typical Supply Air Smoke Detector Sensor Location Smoke Detector LocationsFiop Smoke Detector Wiring and Response Completing Installation of Return Air Smoke SensorSensor and Controller Tests Sensor Alarm TestSensor Alarm Test Procedure Controller Alarm TestTo Configure the Dirty Sensor Test Operation Controller Alarm Test ProcedureDirty Controller Test Procedure Dirty Sensor Test ProcedureDirty Sensor Test Using an SD-TRK4 Detector CleaningSD-TRK4 Remote Alarm Test Procedure Remote Test/Reset Station Dirty Sensor TestTroubleshooting Compressor Protection Protective DevicesFuel Types and Pressures GAS Heating SystemControl Circuit Combustion-Air Blower Flue Gas PassagewaysMain Burners Burners and IgnitersLimit Switch Cleaning and AdjustmentCheck Unit Operation and Make Necessary Adjustments Burner Ignition LED Error Code DescriptionLED Indication Error Code Description Gas Valve Orifice ReplacementOutputs Integrated Gas Control IGC Board IGC ConnectionsElevation Orifice SizesAltitude Compensation Orifice Carrier Drill Drill Size Part NumberProblem Cause Remedy Troubleshooting Heating SystemMinimum Heating Entering Air Temperature Heating Service AnalysisIGC IGC Board LED Alarm CodesReplacing Novation Condenser Coil Condenser Coil ServiceRepairing Novation Condenser Tube Leaks PREMIERLINKt Control Typical PremierLinkt System Control Wiring Diagram Temp Resistance 55 Space Temperature Sensor WiringPremierLink Sensor Usage Space Sensor ModeTB1 Terminal Field Connection Input Signal 56 Internal Connections Thermostat ModeLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection Color Code Recommendations Signal Type CCN BUS Wire CCN Plug PIN Color NumberRTU-MP Control System Recommended CablesRTU-MP Multi-Protocol Control Board Typical RTU-MP System Control Wiring Diagram Type of I/O Connection PIN Name Numbers Inputs Configurable InputsRTU-MP Controller Inputs and Outputs Point NameRTU-MP T-55 Sensor Connections Space Temperature SPT SensorsRTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections Communication Wiring Protocols Connecting Discrete InputsPower Exhaust output RTU-MP Troubleshooting LEDs BACview6 Handheld ConnectionsTroubleshooting Alarms BACnet MS/TP AlarmsModule Status Report Modstat Example Code Name Meaning Basic Protocol TroubleshootingModbus Manufacture DateEconoMi$er IV Component Locations ECONOMI$ER SystemsEconoMi$er IV Wiring Inputs Outputs EconoMi$erEconoMi$er IV Input/Output Logic Outdoor Dry Bulb Changeover Supply Air Temperature SAT SensorOutdoor Air Lockout Sensor EconoMi$er IV Control ModesOutdoor Enthalpy Changeover Differential Dry Bulb ControlMinimum Position Control Exhaust Setpoint AdjustmentIndoor Air Quality IAQ Sensor Input Demand Control Ventilation DCV Damper MovementThermostats Analog CO2 CO2 Sensor ConfigurationCO2 Sensor Standard Settings Differential Enthalpy DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Sensor Usage EconoMi$er IV PreparationSupply-Air Sensor Input Wiring DiagramsEconoMi$er IV Troubleshooting Completion DCV Minimum and Maximum Position48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60 48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60 Gas Piping PRE-START-UPSTART-UP, General Unit PreparationOutdoor-Air Inlet Screens Internal WiringRefrigerant Service Ports Return-Air FiltersPerform System Check-Out Field Service TestSTART-UP, RTU-MP Control Ventilation Continuous FanConfiguration Heating Lockout Temp Cooling/Econ SAT Low SetptCooling Lockout Temp Heating Heating SAT High SetptIAQ High Reference @ 20mA Power Exhaust SetptT55/56 Override Duration IAQ Low Reference @ 4mAOperating Sequences PremierLinkt Control Supplemental Controls48TC 48TC Number Stages Economizer Available Cooling Stages48TC 48TC Linkage Modes Rooftop Mode Value Linkage ModeScheduling Loadshed Command Gas and Electric Heat UnitsAlways Occupied Default Occupancy RTU-MP Sequence of OperationIndoor Fan BACnet ScheduleBAS On/Off DI On/OffIndoor Air Quality Power ExhaustFastener Torque Values EconomizerTorque Values Position Number Typical Designates Appendix I. Model Number SignificanceModel Number Nomenclature Serial Number Format12.5TONS Appendix II. Physical DataPhysical Data Natural Gas Heat, Liquid Propane Heat Heat Anticipator Setting AmpsPhysical Data Heating 12.5TONS 48TC**08 48TC**12 48TC**14 Gas ConnectionCFM RPM BHP Appendix III. FAN Performance579 FAN PerformanceRPM BHP 48TC**14Unit MOTOR/DRIVE Motor Pulley Turns Open Combo Pulley AdjustmentElectrical Information Type DISC. Size Unit Combustion PowerMCA/MOCP Determination no C.O. or Unpwrd C.O NOM IFM FAN Motor Exhaust No P.ESize Voltage Control Power Appendix IV. Wiring Diagram ListWiring Diagrams Catalog No 48TC-3SM Appendix V. Motormaster Sensor LocationsPreliminary Information Unit START-UP Checklist