Carrier 48TC*D08 appendix

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There is also a SAT tempering routine that will act as SAT low limit safety to prevent the SAT from becoming too cold should the economizer fail to close. One stage of heating will be energized if it is not in the Cooling or Free Cooling mode and the OAT is below 55_F and the SAT is below 40_F. It will deenergize when the SAT > (SPT + 10_F).

Indoor Air Quality — If the optional indoor air quality (IAQI) sensor is installed, the PremierLink controller will maintain indoor air quality within the space at the user configured differential setpoint (IAQD) in the CONFIG configuration table. The setpoint is the difference between the IAQI and an optional outdoor air quality sensor (OAQ). If the OAQ is not present then a fixed value of 400 ppm is used. The actual space IAQ setpoint (IAQS) is calculated as follows:

IAQS = IAQD + OAQ (OAQ = 400 ppm if not present)

As air quality within the space changes, the minimum position of the economizer damper will be changed also thus allowing more or less outdoor air into the space depending on the relationship of the IAQI to the IAQS. The IAQ algorithm runs every 30 seconds and calculates IAQ minimum position value using a PID loop on the IAQI deviation from the IAQS. The IAQ minimum position is then compared against the user configured minimum position (MDP) and the greatest value becomes the final minimum damper position (IQMP). If the calculated IAQ minimum position is greater than the IAQ maximum damper position (IAQMAXP) decision in the SERVICE configuration table, then it will be clamped to IAQMAXP value.

If IAQ is configured for low priority, the positioning of the economizer damper can be overridden by comfort requirements. If the SPT > OCSP + 2.5 or the SPT < OHSP - 2.5 then IAQ minimum position becomes 0 and the IQMP = MDP. The IAQ mode will resume when the SPT OCSP + 1.0 and SPT OHSP - 1.0.

If IAQ is configured for high priority and the OAT < 55_F and the SAT < (SPT - 10_F), the algorithm will enable the heat stages to maintain the SAT between the SPT and the SPT + 10_F.

IAQ Pre-Occupancy Purge — This function is designed to purge the space of airborne contaminants that may have accumulated 2 hours prior to the beginning of the next occupied period. The maximum damper position that will be used is temperature compensated for cold whether conditions and can be pre-empted by Temperature Compensated Start function. For pre-occupancy to occur, the following conditions must be met:

S IAQ Pre-Occupancy Purge option is enabled in the CONFIG configuration table

S Unit is in the unoccupied state S Current Time is valid

S Next Occupied Time is valid

S Time is within 2 hours of next Occupied period

S Time is within Purge Duration (user-defined 5 to 60 minutes in the CONFIG configuration table)

S OAT Reading is available

If all of the above conditions are met, the economizer damper IQMP is temporarily overridden by the pre-occupancy damper position (PURGEMP). The PURGEMP will be set to one of the following conditions based on atmospheric conditions and the space temperature:

S If the OAT NTLO (Unoccupied OAT Lockout Temperature) and OAT < 65_F and OAT is less than or equal to OCSP and Enthalpy = Low then PURGEMP = 100%.

S If the OAT < NTLO then PURGEMP = LTMP (Low Temperature Minimum Position - defaults to 10%)

S If the OAT > 65_F or (OAT NTLO and OAT > OCSP) or Enthalpy = High then PURGEMP = HTMP (High Temperature Minimum Position defaults to 35%).

The LTMP and HTMP are user adjustable values from 0 to 100% in the SETPOINT table. Whenever PURGEMP results in a number greater than 0%, the IAQ pre-occupancy purge mode will be enabled turning on the Indoor Fan Relay and setting the economizer IQMP to the PURGEMP value. When IAQ pre-occupancy mode is not active PURGEMP = 0%.

Unoccupied Free Cooling — Unoccupied free cool function will start the indoor fan during unoccupied times in order to cool the space with outside air. This function is performed to delay the need for mechanical cooling when the system enters the occupied period. Depending on how Unoccupied Free Cooling is configured, unoccupied mode can occur at any time in the unoccupied time period or 2 to 6 hours prior to the next occupied time. Once the space has been sufficiently cooled during this cycle, the fan will be stopped. In order to perform unoccupied free cooling all of the following conditions must be met:

S NTEN option is enabled in the CONFIG configuration table

S Unit is in unoccupied state S Current time of day is valid

S Temperature Compensated Start mode is not active S COOL mode is not active

S HEAT mode is not active S SPT reading is available S OAT reading is available S Enthalpy is low

SOAT > NTLO (with 1_F hysteresis) and < Max Free Cool setpoint

If any of the above conditions are not met, Unoccupied Free Cool mode will be stopped, otherwise, the mode will be controlled as follows:

The NTFC setpoint (NTSP) is determined as NTSP = (OCSP + OHSP) / 2

The Unoccupied Free Cool mode will be started when: SPT > (NTSP + 2_F) and SPT > (OAT + 8_F)

The Unoccupied Free Cool mode will be stopped when: SPT < NTSP or SPT < (OAT + 3_F)

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Contents Safety Considerations Table of ContentsUnit Arrangement and Access GeneralWhat to do if you smell gas Seasonal Maintenance Routine MaintenanceSupply FAN Blower Section Supply Fan Belt-DriveManual Outside Air Hood Screen Supply-Fan Pulley Adjustment Bearings Adjustable-Pitch Pulley on MotorPeriodic Clean Water Rinse Coil Maintenance and Cleaning RecommendationCooling Condenser CoilRoutine Cleaning of Evaporator Coil Sufaces Routine Cleaning of Novation Condenser Coil SurfacesRefrigerant System Pressure Access Ports Puronr R-410A RefrigerantRefrigerant Charge Seatcore Cooling Charging Charts D08 Cooling Charging ChartsCooling Charging Charts D12 Cooling Charging Charts D14 Circuit a Cooling Charging Charts D14 Circuit B Problem Cause Remedy Cooling Service AnalysisCondenser-Fan Adjustment D14 size Condenser-Fan Adjustment D08-D12 sizeTroubleshooting Cooling System CompressorsUnit-Powered Type Non-Powered TypeConvenience Outlets Duty CycleSmoke Detectors Typical Supply Air Smoke Detector Sensor Location Smoke Detector LocationsFiop Smoke Detector Wiring and Response Completing Installation of Return Air Smoke SensorSensor Alarm Test Procedure Sensor Alarm TestController Alarm Test Sensor and Controller TestsDirty Controller Test Procedure Controller Alarm Test ProcedureDirty Sensor Test Procedure To Configure the Dirty Sensor Test OperationSD-TRK4 Remote Alarm Test Procedure Detector CleaningRemote Test/Reset Station Dirty Sensor Test Dirty Sensor Test Using an SD-TRK4Troubleshooting Compressor Protection Protective DevicesGAS Heating System Control CircuitFuel Types and Pressures Combustion-Air Blower Flue Gas PassagewaysMain Burners Burners and IgnitersCleaning and Adjustment Check Unit Operation and Make Necessary AdjustmentsLimit Switch LED Error Code Description LED Indication Error Code DescriptionBurner Ignition Gas Valve Orifice ReplacementOutputs Integrated Gas Control IGC Board IGC ConnectionsAltitude Compensation Orifice SizesOrifice Carrier Drill Drill Size Part Number ElevationMinimum Heating Entering Air Temperature Troubleshooting Heating SystemHeating Service Analysis Problem Cause RemedyIGC IGC Board LED Alarm CodesCondenser Coil Service Repairing Novation Condenser Tube LeaksReplacing Novation Condenser Coil PREMIERLINKt Control Typical PremierLinkt System Control Wiring Diagram Temp Resistance 55 Space Temperature Sensor WiringSpace Sensor Mode TB1 Terminal Field Connection Input SignalPremierLink Sensor Usage 56 Internal Connections Thermostat ModeLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection RTU-MP Control System Signal Type CCN BUS Wire CCN Plug PIN Color NumberRecommended Cables Color Code RecommendationsRTU-MP Multi-Protocol Control Board Typical RTU-MP System Control Wiring Diagram RTU-MP Controller Inputs and Outputs Configurable InputsPoint Name Type of I/O Connection PIN Name Numbers InputsRTU-MP T-55 Sensor Connections Space Temperature SPT SensorsRTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections Connecting Discrete Inputs Power Exhaust outputCommunication Wiring Protocols RTU-MP Troubleshooting LEDs BACview6 Handheld ConnectionsTroubleshooting Alarms BACnet MS/TP AlarmsModule Status Report Modstat Example Modbus Basic Protocol TroubleshootingManufacture Date Code Name MeaningEconoMi$er IV Component Locations ECONOMI$ER SystemsEconoMi$er IV Wiring EconoMi$er EconoMi$er IV Input/Output LogicInputs Outputs Outdoor Air Lockout Sensor Supply Air Temperature SAT SensorEconoMi$er IV Control Modes Outdoor Dry Bulb ChangeoverOutdoor Enthalpy Changeover Differential Dry Bulb ControlExhaust Setpoint Adjustment Indoor Air Quality IAQ Sensor InputMinimum Position Control Damper Movement ThermostatsDemand Control Ventilation DCV CO2 Sensor Configuration CO2 Sensor Standard SettingsAnalog CO2 EconoMi$er IV Sensor Usage DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Preparation Differential EnthalpyEconoMi$er IV Troubleshooting Completion Wiring DiagramsDCV Minimum and Maximum Position Supply-Air Sensor Input48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60 48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60 START-UP, General PRE-START-UPUnit Preparation Gas PipingRefrigerant Service Ports Internal WiringReturn-Air Filters Outdoor-Air Inlet ScreensSTART-UP, RTU-MP Control Field Service TestVentilation Continuous Fan Perform System Check-OutConfiguration Cooling Lockout Temp Cooling/Econ SAT Low SetptHeating Heating SAT High Setpt Heating Lockout TempT55/56 Override Duration Power Exhaust SetptIAQ Low Reference @ 4mA IAQ High Reference @ 20mAOperating Sequences PremierLinkt Control Supplemental Controls48TC 48TC Number Stages Economizer Available Cooling Stages48TC 48TC Linkage Modes Rooftop Mode Value Linkage ModeAlways Occupied Default Occupancy Loadshed Command Gas and Electric Heat UnitsRTU-MP Sequence of Operation SchedulingBAS On/Off BACnet ScheduleDI On/Off Indoor FanFastener Torque Values Power ExhaustEconomizer Indoor Air QualityTorque Values Model Number Nomenclature Appendix I. Model Number SignificanceSerial Number Format Position Number Typical DesignatesAppendix II. Physical Data Physical Data12.5TONS Physical Data Heating 12.5TONS Heat Anticipator Setting Amps48TC**08 48TC**12 48TC**14 Gas Connection Natural Gas Heat, Liquid Propane HeatCFM RPM BHP Appendix III. FAN Performance579 FAN PerformanceRPM BHP 48TC**14Unit MOTOR/DRIVE Motor Pulley Turns Open Combo Pulley AdjustmentElectrical Information MCA/MOCP Determination no C.O. or Unpwrd C.O Unit Combustion PowerNOM IFM FAN Motor Exhaust No P.E Type DISC. SizeAppendix IV. Wiring Diagram List Wiring DiagramsSize Voltage Control Power Catalog No 48TC-3SM Appendix V. Motormaster Sensor LocationsPreliminary Information Unit START-UP Checklist