Carrier 48TC*D08 appendix Pre-Start-Up, START-UP, General, Unit Preparation, Gas Piping

Page 69

PRE-START-UP

!WARNING

PERSONAL INJURY HAZARD

Failure to follow this warning could result in personal injury or death.

1.Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system.

2.Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.

3.Do not remove compressor terminal cover until all electrical sources are disconnected.

4.Relieve all pressure from system before touching or disturbing anything inside terminal box if refrigerant leak is suspected around compressor terminals.

5.Never attempt to repair soldered connection while refrigerant system is under pressure.

6.Do not use torch to remove any component. System contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows:

a.Shut off electrical power and then gas to unit.

b.Recover refrigerant to relieve all pressure from system using both high-pressure and low pressure ports.

c.Cut component connection tubing with tubing cutter and remove component from unit.

d.Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame.

!WARNING

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal injury or death.

The unit must be electrically grounded in accordance with local codes and NEC ANSI/NFPA 70 (American National Standards Institute/National Fire Protection Association.)

Proceed as follows to inspect and prepare the unit for initial start-up:

1.Remove all access panels.

2.Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to, or shipped with, unit.

!WARNING

PERSONAL INJURY AND ENVIRONMENTAL HAZARD

Failure to follow this warning could result in personal injury or death.

Relieve pressure and recover all refrigerant before system repair or final unit disposal.

Wear safety glasses and gloves when handling refrigerants.

Keep torches and other ignition sources away from refrigerants and oils.

3.Make the following inspections:

a.Inspect for shipping and handling damages such as broken lines, loose parts, or disconnected wires, etc.

b.Inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil generally indicates a refrigerant leak. Leak-test all refrigerant tubing connections using electronic leak detector, halide torch, or liquid-soap solution.

c.Inspect all field-wiring and factory-wiring connections. Be sure that connections are completed and tight. Be sure that wires are not in contact with refrigerant tubing or sharp edges.

d.Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb.

4.Verify the following conditions:

a.Make sure that condenser-fan blade are correctly positioned in fan orifice. See Condenser-Fan Adjustment section for more details.

b.Make sure that air filter(s) is in place.

c.Make sure that condensate drain trap is filled with water to ensure proper drainage.

d.Make sure that all tools and miscellaneous loose parts have been removed.

START-UP, GENERAL

Unit Preparation

Make sure that unit has been installed in accordance with installation instructions and applicable codes.

Gas Piping

Check gas piping for leaks.

48TC

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Contents Safety Considerations Table of ContentsUnit Arrangement and Access GeneralWhat to do if you smell gas Seasonal Maintenance Routine MaintenanceSupply FAN Blower Section Supply Fan Belt-DriveManual Outside Air Hood Screen Supply-Fan Pulley Adjustment Bearings Adjustable-Pitch Pulley on MotorPeriodic Clean Water Rinse Coil Maintenance and Cleaning RecommendationCooling Condenser CoilRoutine Cleaning of Evaporator Coil Sufaces Routine Cleaning of Novation Condenser Coil SurfacesRefrigerant System Pressure Access Ports Puronr R-410A RefrigerantRefrigerant Charge Seatcore Cooling Charging Charts D08 Cooling Charging ChartsCooling Charging Charts D12 Cooling Charging Charts D14 Circuit a Cooling Charging Charts D14 Circuit B Problem Cause Remedy Cooling Service AnalysisCondenser-Fan Adjustment D14 size Condenser-Fan Adjustment D08-D12 sizeTroubleshooting Cooling System CompressorsUnit-Powered Type Non-Powered TypeConvenience Outlets Duty CycleSmoke Detectors Typical Supply Air Smoke Detector Sensor Location Smoke Detector LocationsFiop Smoke Detector Wiring and Response Completing Installation of Return Air Smoke SensorSensor Alarm Test Procedure Sensor Alarm TestController Alarm Test Sensor and Controller TestsDirty Controller Test Procedure Controller Alarm Test ProcedureDirty Sensor Test Procedure To Configure the Dirty Sensor Test OperationSD-TRK4 Remote Alarm Test Procedure Detector CleaningRemote Test/Reset Station Dirty Sensor Test Dirty Sensor Test Using an SD-TRK4Troubleshooting Compressor Protection Protective DevicesGAS Heating System Control CircuitFuel Types and Pressures Combustion-Air Blower Flue Gas PassagewaysMain Burners Burners and IgnitersCleaning and Adjustment Check Unit Operation and Make Necessary AdjustmentsLimit Switch LED Error Code Description LED Indication Error Code DescriptionBurner Ignition Gas Valve Orifice ReplacementOutputs Integrated Gas Control IGC Board IGC ConnectionsAltitude Compensation Orifice SizesOrifice Carrier Drill Drill Size Part Number ElevationMinimum Heating Entering Air Temperature Troubleshooting Heating SystemHeating Service Analysis Problem Cause RemedyIGC IGC Board LED Alarm CodesCondenser Coil Service Repairing Novation Condenser Tube LeaksReplacing Novation Condenser Coil PREMIERLINKt Control Typical PremierLinkt System Control Wiring Diagram Temp Resistance 55 Space Temperature Sensor WiringSpace Sensor Mode TB1 Terminal Field Connection Input SignalPremierLink Sensor Usage 56 Internal Connections Thermostat ModeLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection RTU-MP Control System Signal Type CCN BUS Wire CCN Plug PIN Color NumberRecommended Cables Color Code RecommendationsRTU-MP Multi-Protocol Control Board Typical RTU-MP System Control Wiring Diagram RTU-MP Controller Inputs and Outputs Configurable InputsPoint Name Type of I/O Connection PIN Name Numbers InputsRTU-MP T-55 Sensor Connections Space Temperature SPT SensorsRTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections Connecting Discrete Inputs Power Exhaust outputCommunication Wiring Protocols RTU-MP Troubleshooting LEDs BACview6 Handheld ConnectionsTroubleshooting Alarms BACnet MS/TP AlarmsModule Status Report Modstat Example Modbus Basic Protocol TroubleshootingManufacture Date Code Name MeaningEconoMi$er IV Component Locations ECONOMI$ER SystemsEconoMi$er IV Wiring EconoMi$er EconoMi$er IV Input/Output LogicInputs Outputs Outdoor Air Lockout Sensor Supply Air Temperature SAT SensorEconoMi$er IV Control Modes Outdoor Dry Bulb ChangeoverOutdoor Enthalpy Changeover Differential Dry Bulb ControlExhaust Setpoint Adjustment Indoor Air Quality IAQ Sensor InputMinimum Position Control Damper Movement ThermostatsDemand Control Ventilation DCV CO2 Sensor Configuration CO2 Sensor Standard SettingsAnalog CO2 EconoMi$er IV Sensor Usage DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Preparation Differential EnthalpyEconoMi$er IV Troubleshooting Completion Wiring DiagramsDCV Minimum and Maximum Position Supply-Air Sensor Input48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60 48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60 START-UP, General PRE-START-UPUnit Preparation Gas PipingRefrigerant Service Ports Internal WiringReturn-Air Filters Outdoor-Air Inlet ScreensSTART-UP, RTU-MP Control Field Service TestVentilation Continuous Fan Perform System Check-OutConfiguration Cooling Lockout Temp Cooling/Econ SAT Low SetptHeating Heating SAT High Setpt Heating Lockout TempT55/56 Override Duration Power Exhaust SetptIAQ Low Reference @ 4mA IAQ High Reference @ 20mAOperating Sequences PremierLinkt Control Supplemental Controls48TC 48TC Number Stages Economizer Available Cooling Stages48TC 48TC Linkage Modes Rooftop Mode Value Linkage ModeAlways Occupied Default Occupancy Loadshed Command Gas and Electric Heat UnitsRTU-MP Sequence of Operation SchedulingBAS On/Off BACnet ScheduleDI On/Off Indoor FanFastener Torque Values Power ExhaustEconomizer Indoor Air QualityTorque Values Model Number Nomenclature Appendix I. Model Number SignificanceSerial Number Format Position Number Typical DesignatesAppendix II. Physical Data Physical Data12.5TONS Physical Data Heating 12.5TONS Heat Anticipator Setting Amps48TC**08 48TC**12 48TC**14 Gas Connection Natural Gas Heat, Liquid Propane HeatCFM RPM BHP Appendix III. FAN Performance579 FAN PerformanceRPM BHP 48TC**14Unit MOTOR/DRIVE Motor Pulley Turns Open Combo Pulley AdjustmentElectrical Information MCA/MOCP Determination no C.O. or Unpwrd C.O Unit Combustion PowerNOM IFM FAN Motor Exhaust No P.E Type DISC. SizeAppendix IV. Wiring Diagram List Wiring DiagramsSize Voltage Control Power Catalog No 48TC-3SM Appendix V. Motormaster Sensor LocationsPreliminary Information Unit START-UP Checklist
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