Carrier 48TC*D08 appendix Routine Cleaning of Novation Condenser Coil Surfaces

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Routine Cleaning of NOVATION Condenser Coil Surfaces

To clean the NOVATION condenser coil, chemicals are NOT to be used; only water is approved as the cleaning solution. Only clean potable water is authorized for cleaning NOVATION condensers. Carefully remove any foreign objects or debris attached to the coil face or trapped within the mounting frame and brackets. Using a high pressure water sprayer, purge any soap or industial cleaners from hose and/or dilution tank prior to wetting the coil.

Clean condenser face by spraying the coil core steadily and uniformly from top to bottom, directing the spray straight into or toward the coil face. Do not exceed 900 psig or a 45 degree angle; nozzle must be at least 12 in. (30 cm) from the coil face. Reduce pressure and use caution to prevent damage to air centers (fins). Do not fracture the braze between air centers and refrigerant tubes. Allow water to drain from the coil core and check for refrigerant leaks prior to start-up.

NOTE: Please see the NOVATION Condenser Service section for specific information on the coil.

!CAUTION

PERSONAL INJURY HAZARD

Failure to follow this caution may result in personal injury or equipment damage.

Chemical cleaning should NOT be used on the aluminum NOVATION condenser. Damage to the coil may occur. Only approved cleaning is recommended.

Routine Cleaning of Evaporator Coil Sufaces

Monthly cleaning with Totaline® environmentally sound coil cleaner is essential to extend the life of coils. This cleaner is available from Carrier Replacement parts division as part number P902-0301 for one gallon container, and part number P902-0305 for a 5 gallon container. It is recommended that all round tube coil cleaner as described below. Coil cleaning should be part of the unit’s regularly scheduled maintenance procedures to ensure long life of the coil. Failure to clean the coils may result in reduced durability in the environment.

Avoid the use of S coil brighteners

S acid cleaning prior to painting S high pressure washers

S poor quality water for cleaning

Totaline environmentally sound coil cleaner is non-flammable, hypoallergenic, non-bacterial, and a USDA accepted biodegradable agent that will not harm coil or surrounding components such as electrical wiring, painted metal surfaces, or insulation. Use of non-recommended coil cleaners is strongly discouraged since coil and unit durability could be affected.

Totaline Environmentally Sound Coil Cleaner Application Equipment

S 2-1/2 gallon garden sprayer

S water rinse with low velocity spray nozzle

!CAUTION

PERSONAL INJURY HAZARD

Failure to follow this caution may result in corrosion and damage to the unit.

Harsh chemicals, household bleach or acid or basic cleaners should not be used to clean outdoor or indoor coils of any kind. These cleaners can be very difficult to rinse out of the coil and can accelerate corrosion at the fin/tube interface where dissimilar materials are in contact. If there is dirt below the surface of the coil, use the Totaline environmentally sound coil cleaner as described above.

!CAUTION

PERSONAL INJURY HAZARD

Failure to follow this caution may result in reduced unit performance.

High velocity water from a pressure washer, garden hose, or compressed air should never be used to clean a coil. The force of the wter or air jet will bend the fin edges and icrease airside pressure drop.

Totaline Environmentally Sound Coil Cleaner application Instructions

1.Proper eye protection such as safety glasses is recom- mended during mixing and application.

2.Remove all surface loaded fibers and dirt with a vacu- um cleaner as described above.

3.Thoroughly wet finned surfaces with clean water and a low velocity garden hose, being carefull not to bend fins.

4.Mix Totaline environmentally sound coil cleaner in a 2 1/2 gallon garden spryer according to the instruc- tions included with the cleaner. The optimum solution temperature is 100°F (38°C).

NOTE: Do NOT USE water in excess of 130°F (54°C), as the enzymatic activity will be destroyed.

1.Thoroughly apply Totaline® environmentally sound coil cleaner solution to all coil surfaces including finned area, tube sheets and coil headers.

2.Hold garden sprayer nozzle close to finned areas and apply cleaner with a vertical, up-and-down motion. Avoid spraying in horizontal pattern to minimize po- tential for fin damage.

3.Ensure cleaner thoroughly penetrates deep into finned areas.

4.Interior and exterior finned areas must be thoroughly cleaned.

48TC

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Contents Safety Considerations Table of ContentsGeneral Unit Arrangement and AccessWhat to do if you smell gas Seasonal Maintenance Routine MaintenanceSupply Fan Belt-Drive Supply FAN Blower SectionManual Outside Air Hood Screen Supply-Fan Pulley Adjustment Bearings Adjustable-Pitch Pulley on MotorCondenser Coil Coil Maintenance and Cleaning RecommendationPeriodic Clean Water Rinse CoolingRoutine Cleaning of Evaporator Coil Sufaces Routine Cleaning of Novation Condenser Coil SurfacesPuronr R-410A Refrigerant Refrigerant System Pressure Access PortsRefrigerant Charge Seatcore Cooling Charging Charts D08 Cooling Charging ChartsCooling Charging Charts D12 Cooling Charging Charts D14 Circuit a Cooling Charging Charts D14 Circuit B Problem Cause Remedy Cooling Service AnalysisCompressors Condenser-Fan Adjustment D08-D12 sizeCondenser-Fan Adjustment D14 size Troubleshooting Cooling SystemDuty Cycle Non-Powered TypeUnit-Powered Type Convenience OutletsSmoke Detectors Typical Supply Air Smoke Detector Sensor Location Smoke Detector LocationsFiop Smoke Detector Wiring and Response Completing Installation of Return Air Smoke SensorSensor and Controller Tests Sensor Alarm TestSensor Alarm Test Procedure Controller Alarm TestTo Configure the Dirty Sensor Test Operation Controller Alarm Test ProcedureDirty Controller Test Procedure Dirty Sensor Test ProcedureDirty Sensor Test Using an SD-TRK4 Detector CleaningSD-TRK4 Remote Alarm Test Procedure Remote Test/Reset Station Dirty Sensor TestTroubleshooting Compressor Protection Protective DevicesControl Circuit GAS Heating SystemFuel Types and Pressures Combustion-Air Blower Flue Gas PassagewaysMain Burners Burners and IgnitersCheck Unit Operation and Make Necessary Adjustments Cleaning and AdjustmentLimit Switch LED Indication Error Code Description LED Error Code DescriptionBurner Ignition Gas Valve Orifice ReplacementOutputs Integrated Gas Control IGC Board IGC ConnectionsElevation Orifice SizesAltitude Compensation Orifice Carrier Drill Drill Size Part NumberProblem Cause Remedy Troubleshooting Heating SystemMinimum Heating Entering Air Temperature Heating Service AnalysisIGC IGC Board LED Alarm CodesRepairing Novation Condenser Tube Leaks Condenser Coil ServiceReplacing Novation Condenser Coil PREMIERLINKt Control Typical PremierLinkt System Control Wiring Diagram Temp Resistance 55 Space Temperature Sensor WiringTB1 Terminal Field Connection Input Signal Space Sensor ModePremierLink Sensor Usage 56 Internal Connections Thermostat ModeLctb Indoor CO2 Sensor 33ZCSENCO2 Connections PremierLink Filter Switch Connection Color Code Recommendations Signal Type CCN BUS Wire CCN Plug PIN Color NumberRTU-MP Control System Recommended CablesRTU-MP Multi-Protocol Control Board Typical RTU-MP System Control Wiring Diagram Type of I/O Connection PIN Name Numbers Inputs Configurable InputsRTU-MP Controller Inputs and Outputs Point NameRTU-MP T-55 Sensor Connections Space Temperature SPT SensorsRTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections Power Exhaust output Connecting Discrete InputsCommunication Wiring Protocols RTU-MP Troubleshooting LEDs BACview6 Handheld ConnectionsTroubleshooting Alarms BACnet MS/TP AlarmsModule Status Report Modstat Example Code Name Meaning Basic Protocol TroubleshootingModbus Manufacture DateEconoMi$er IV Component Locations ECONOMI$ER SystemsEconoMi$er IV Wiring EconoMi$er IV Input/Output Logic EconoMi$erInputs Outputs Outdoor Dry Bulb Changeover Supply Air Temperature SAT SensorOutdoor Air Lockout Sensor EconoMi$er IV Control ModesOutdoor Enthalpy Changeover Differential Dry Bulb ControlIndoor Air Quality IAQ Sensor Input Exhaust Setpoint AdjustmentMinimum Position Control Thermostats Damper MovementDemand Control Ventilation DCV CO2 Sensor Standard Settings CO2 Sensor ConfigurationAnalog CO2 Differential Enthalpy DCV Demand Controlled Ventilation and Power ExhaustEconoMi$er IV Sensor Usage EconoMi$er IV PreparationSupply-Air Sensor Input Wiring DiagramsEconoMi$er IV Troubleshooting Completion DCV Minimum and Maximum Position48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60 48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60 Gas Piping PRE-START-UPSTART-UP, General Unit PreparationOutdoor-Air Inlet Screens Internal WiringRefrigerant Service Ports Return-Air FiltersPerform System Check-Out Field Service TestSTART-UP, RTU-MP Control Ventilation Continuous FanConfiguration Heating Lockout Temp Cooling/Econ SAT Low SetptCooling Lockout Temp Heating Heating SAT High SetptIAQ High Reference @ 20mA Power Exhaust SetptT55/56 Override Duration IAQ Low Reference @ 4mAOperating Sequences PremierLinkt Control Supplemental Controls48TC 48TC Number Stages Economizer Available Cooling Stages48TC 48TC Linkage Modes Rooftop Mode Value Linkage ModeScheduling Loadshed Command Gas and Electric Heat UnitsAlways Occupied Default Occupancy RTU-MP Sequence of OperationIndoor Fan BACnet ScheduleBAS On/Off DI On/OffIndoor Air Quality Power ExhaustFastener Torque Values EconomizerTorque Values Position Number Typical Designates Appendix I. Model Number SignificanceModel Number Nomenclature Serial Number FormatPhysical Data Appendix II. Physical Data12.5TONS Natural Gas Heat, Liquid Propane Heat Heat Anticipator Setting AmpsPhysical Data Heating 12.5TONS 48TC**08 48TC**12 48TC**14 Gas ConnectionCFM RPM BHP Appendix III. FAN Performance579 FAN PerformanceRPM BHP 48TC**14Unit MOTOR/DRIVE Motor Pulley Turns Open Combo Pulley AdjustmentElectrical Information Type DISC. Size Unit Combustion PowerMCA/MOCP Determination no C.O. or Unpwrd C.O NOM IFM FAN Motor Exhaust No P.EWiring Diagrams Appendix IV. Wiring Diagram ListSize Voltage Control Power Catalog No 48TC-3SM Appendix V. Motormaster Sensor LocationsPreliminary Information Unit START-UP Checklist