Lifting the Generator Set

IMPORTANT SAFETY INSTRUCTIONS

Transporting

■Before lifting, make sure the generator's lifting devices are secure and that there is no apparent damage to the generator itself (loose screws, nuts and bolts). If any part is loose or damaged, please take corrective action before lifting.

■Always drain fuel prior to lifting.

■Always make sure crane or lifting device has been properly secured to the hook of guard frame on generator.

■NEVER lift the machine while the engine is running.

■Use adequate lifting cable (wire or rope) of sufficient strength.

■When lifting the generator, always use the balanced center-point suspension hook and lift straight upwards.

■NEVER allow any person or animal to stand underneath the machine while lifting. Make sure the lifting path of the generator set is clear before moving.

■When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport.

■Do not lift the generator set by the lifting eyes attached to the engine and/or alternator. These lifting eyes are used only during generator assembly and are not capable of supporting the entire weight of the genset.

■A four-point lifting method is necessary to lift the genset. To maintain generator balance during lifting, the lifting apparatus must utilize the four skid lifting holes. One method of lifting the genset uses an apparatus of hooks and cables joined at a single rigging point. The use of spreader bars is necessary with this method to avoid damage to the set during the lifting procedure. The spreader bars should be slightly wider than the genset skid so the set is not damaged by lifting cables and only vertical force is applied to the skid while lifting. The genset may also be lifted by placing bares through the skid lifting holes and attaching hooks to the end of the bars. Be sure all lifting equipment is properly sized for the weight of the genset.

■Always shutdown engine before transporting.

■Never transport generator with air intake doors open.

■Tighten fuel tank cap securely.

■Drain fuel when transporting generator over long distances or bad roads.

■Always tie-down the generator during transportation by securing the generator.

■If the generator is mounted on a trailer, make sure the trailer complies with all local and state safety transportation laws. See the operation manual for towing procedures.

■The transporting vehicle/trailer must be sized for the dimension and weight of the genset. Consult the set dimensional drawing or contact the factory for information (weight, dimensions) pertinent to planning transport. The overall height of a generator set in transit (including vehicle/trailer) must not exceed 13.5 ft (4.1 m) unless special hauling permits are obtained (check Federal, State, and local laws prior to transporting). Larger units (above 1000 kW) should be transported on low-boy-type trailers with a deck height of 25 in. (635 mm) or less to meet clearance requirements. Large (unboxed) generators with radiators should be loaded with the radiator facing the rear to reduce wind resistance while in transit. Radiators with free-wheel fans must have the fan secured to prevent rotation that might introduce flying objects to the radiator core or fan blades.

■Even the heaviest of units is capable of movement during shipment unless properly secured. Fasten the set to the vehicle/trailer bed with properly sized chain routed through the mounting holes of the skid. Use chain tighteners to remove slack from the mounting chain. Cover the entire unit with a heavy-duty tarpaulin and secure tarpaulin to the genset or trailer as circumstances dictate.

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 13