Multiquip MQP30DZ, MQP20IZ Mechanical Installation Exhaust System, Exhaust System Installation

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MECHANICAL INSTALLATION — EXHAUST SYSTEM

Exhaust System Installation

A proper exhaust system installation will ensure safe working conditions and maximum engine efficiency. All MQ Power- MQP Series, standby, engine-generators have factory- designed mufflers, exhaust connectors and rain caps available for each model. For best performance and ease of mounting, it is recommended the factory components be used whenever practical. Refer to Table 17 on page 49 for a complete listing of factory recommended exhaust silencers for each model. A properly installed exhaust system routes engine exhaust to a safe location where the exhaust can dissipate with fresh air.The exhaust system disperses engine exhaust fumes, soot, and noise away from people, vents and buildings. It is essential to the performance of the engine- generator set that the installed exhaust system does not exceed the engine manufacturer’s maximum exhaust backpressure limit. Pressure drop of an exhaust system includes losses due to piping, silencer and termination. High backpressure can cause a decrease in engine efficiency or increase in fuel consumption, overheating, and may result in a complete shut down of the engine-generator. Potential damage could result. Refer to Table 17 on page 49 for back pressure limits for each model generator set.

Field Installing A Generator Exhaust System

All work should be completed by qualified persons familiar with the installation, construction and operation of generator sets. All work should be completed in accordance with the National Fire Protection Association (NFPA), Uniform Building Code (UBC) and other state or local codes.

Some generators require little or no engine exhaust component installation. In most cases, if the generator set is equipped with a manufacturer’s installed, weather protective enclosure, the engine exhaust system is generally already mounted and plumbed within or on top of the generator enclosure. There is little or no site work that has to take place. Check with the engine-generator manufacturer for specific details.

DO NOT use exhaust heat to warm a room, compartment, or storage area.

Weight applied to the engine manifold can result in turbocharger damage. Support the muffler and exhaust piping so no weight or stress is applied to the engine exhaust elbow.

Inhalation of exhaust gases can result in severe personal injury or death!

Use extreme care during installation to provide a tight exhaust system. Terminate exhaust pipe away from enclosed or sheltered areas, windows, doors, and vents.

Figure 14. Mounting Exhaust Thimble

PAGE 46 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorEmergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualOverview Application and InstallationInstallation ApplicationLocation Installation OverviewCold Climates and Derating Factors Outdoor LocationsGenset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100Three Phase Nema Motor Code Table 201Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacityNoise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBASee on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseMounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsDiesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist BatteriesDry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries ActivationStep One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputBreaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help