Multiquip MQP30DZ, MQP20IZ, MQP40IZ, MQP45GM Mechanical Installation Mounted Radiator Cooling

Page 62

MECHANICAL INSTALLATION — MOUNTED RADIATOR COOLING

Factory Mounted RadiatorVentilation

Ventilation of the generator set is necessary to remove the heat and fumes dissipated by the engine, generator, battery, and its accessories as well as provide combustion air.

When the genset has a factory mounted radiator (Figure 25 below), the fan draws air over the set and pushes it through the radiator which has flanges for connecting a duct to the outdoors.

Consider the following when installing a factory mounted radiator genset:

„See the genset specification sheet for the design airflow through the radiator, allowable airflow restriction, and minimum air inlet and outlet opening areas. The allowable air flow restriction must not be exceeded. The static pressure (air flow restriction) should be measured to make sure the system is not too restrictive, especially when ventilating air is supplied and discharged through ducts, restrictive grilles, screens, and louvers.

„Refer to the ASHRAE (American Society of Heating, Refrigeration and Air Conditioning Engineers) publications for recommendations on duct design if air ducts are required. Note that the inlet duct must handle combustion air flow, ventilating air flow, and must be sized accordingly.

„Louvers and screens over air inlet and outlet openings restrict air flow and vary widely in performance. A louver assembly with narrow vanes, for example, tends to be more restrictive than one with wide vanes. The effective open area specified by the louver or screen manufacturer should be used.

„The airflow through the radiator is usually sufficient for generator room ventilation.

„The radiator fan will cause a slight negative pressure in the room. Therefore it is recommended that combustion equipment such as the building heating boilers not be located in the same room as the genset. If this is unavoidable, it is necessary to determine if there will be detrimental effects, such as backdraft. If so, means such as extra large room inlet openings and/or ducts, pressurized fans, etc. may be required to reduce the negative pressure to acceptable levels.

„Other than recirculating radiator discharge air into the generator room in colder climates, all ventilating air must be discharged directly to the outdoors. It must not be used to heat any space other than the generator room.

„A flexible duct connecter must be provided at the radiator to take up genset movement, vibration, and transmission of noise.

„Ventilating air inlet and discharge openings should be located or shielded to minimize fan noise and the effects of wind on airflow.

Figure 25. Factory Mounted Radiator

PAGE 62 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorEmergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualOverview Application and InstallationInstallation ApplicationLocation Installation OverviewCold Climates and Derating Factors Outdoor LocationsGenset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Running load should not be Generator Set Sizing Calculations Select a Generator SetEstablish the minimum size required Single-Phase Induction Motor Genset Sizing Determining Load CharacteristicsDetermining Load Characteristics Lighting Calculate SkVA as follows Genset Sizing Determining Load CharacteristicsThree-Phase Induction Motors Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100Three Phase Nema Motor Code Table 201Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacityNoise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBASee on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseMounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationVibration Isolators Mountingthe Generator SETGeneral Information Installation and Adjustment Procedure Mounting Vibration IsolatorsDiesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Gaseous Fuel Supply Mechanical Installation Fuel System Gaseous FuelsContaminants Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingAdditional references include Fuel Storage RegulationsEnvironmental Protection Field Installing a Generator Exhaust System Mechanical Installation Exhaust SystemExhaust System Installation Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWorkEngine Starting System Mechanical Installation Battery System„ See the Battery Safety Instructions on Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist BatteriesDry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries ActivationStep One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartCharging LowWater-loss Batteries Battery System Charging BatteryBattery Storage Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Safety Battery System Battery Charger SafetyBattery Charger Installation Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationRadiator Set Requirements Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well Installation19,200/60x8 = 40 gpm Mechanical Installation Heat Exchanger CoolingHeat Exchanger Coolant Heaters Coolant TreatmentCoolantTreatment Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputBreaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help