Multiquip MQP40IZ, MQP20IZ, MQP45GM, MQP60IV, MQP50IZ PRE-START Preparation, Run the Generator Set

Page 81

PRE-START PREPARATION

Run the Generator Set

The final check is to observe the drive belt when the engine is running.

1.Open the generator main line AC circuit breaker. - When starting the engine for the first time after completing the generator set site installation, confirm that the drive belt is properly fitting in all grooves in the pulleys. This only requires visual inspection.

2.If the belt wanders, walks, or jumps between pulleys, either the fan drive needs to be realigned, or the belt was improperly installed.

Wear safety glasses and stand far from the running fan drive without guards installed. A misaligned fan drive or improperly installed drive belt can cause the belt to break. A properly aligned and installed belt can grab loose clothing or body parts, causing severe injury.

3.If the belt or drive needs to be corrected, stop the engine and disconnect the negative lead (-) of the starting battery. Then disassemble the fan drive guard, realign the fan drive pulley, and check for alignment again.

4.After the belt is properly installed, start the genset and check for belt walk again.

5.Stop the genset and disconnect the battery negative. Attach the remaining side guard bracket to the pedestal and side fan drive guard to the bracket.

Contact with hot coolant can result in serious burns. Allow the engine to cool before loosening the radiator cap or coolant drain.

6.Recheck coolant levels after engine cools. Add coolant if required.

7.Check oil level. Add oil if required.

8.Visually check the unit for fuel, water, or coolant leaks.

9.Double check for loose fittings and/or connectors.

10.Re-connect the battery cables and tighten securely.

11.Program and/or adjust the configuration of the generator controls to the appropriate, required position. If the unit is to remain in-service, place the control in the "AUTO" position.

12.Close the generator main line AC circuit breaker.

13.The unit is now ready to automatically start and provide emergency standby power.

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 81

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Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsMaintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualInstallation Application and InstallationOverview ApplicationCold Climates and Derating Factors Installation OverviewLocation Outdoor LocationsGenset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100201 Three Phase Nema Motor Code TableVariable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacityRadiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak DayEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseReducing Noise Acoustic MaterialMounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureFuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataPurpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWorkMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesRemoving Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries ActivationBatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery Testing Chart Battery System Batterytesting ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and DuctsLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsMounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help