Multiquip MQP30DZ, MQP20IZ, MQP40IZ, MQP45GM DC Control Wiring Control BOX Back Panel, Control Box

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DC CONTROL WIRING — CONTROL BOX BACK PANEL

Control Box

The control box contains the following:

„Digital Control Module

There are several digital control modules available for MQ Power industrial generator sets. Reference your supplied digital control manual for detailed information.

„Control Box Back Panel Components

Figure 31 shows the components found in the Control Box back panel. The actual configuration of these components may vary with each control module model depending on the desired specifications and DC controls used. However. the typical contents are as follows:

zStandard Electronic Governor

zTB1 Terminal Block

zControl Relays

zFuses

The definitions below describe the components of the "Control Box" back panel

1Electronic Governor (Standard) – This electronic speed control exhibits fast and precise response to transient load changes. When used in conjunction with a proportional electric actuator, the governor offers closed loop governing.

Either isochronous or droop governing modes can be selected. The engine's idle speed is variable and selected by a simple switch closure. Engine exhaust smoke during start-up can be minimized when the starting fuel adjustment is optimally set.

2Start Relay (K2) – This relay interfaces

with the engine (75-150kW) and electronic

Figure 31. Typical Inner Control Box Panel

governor controller (if present) for start and

 

stop functions of the generator.

 

3Idle Relay (K4) – This optional relay is installed to interface with the voltage regulator sensing circuits when the optional idle switch is used.

4ShuntTrip Relay (K5) – This relay optional relay is installed to trip the main output circuit breaker under fault conditions. This circuit can be wired to the genset controller to trip the breaker or a shutdown condition.

This relay can also be wired to an external (customer supplied) circuit for external trip control of the breaker.

5Low Coolant Level Relay (K3) – This relay is installed to interface with the low coolant level switch to the genset controller.

6Relay DIN Rail – This rail holds all the relays used for DC controls.

7Terminal Block One (TB1) – This terminal block is used for DC control wiring. See the generator set wire diagram (Figure 34) on page 72 for details.

8Control Power Fuse – This fuse protects terminal block one (TB1) from overcurrent. Remove this fuse when servicing TB1.

PAGE 70 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorEmergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualOverview Application and InstallationInstallation ApplicationLocation Installation OverviewCold Climates and Derating Factors Outdoor LocationsGenset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100Three Phase Nema Motor Code Table 201Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacityNoise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBASee on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseMounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsDiesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist BatteriesDry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries ActivationStep One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputBreaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help