Multiquip MQP60GM Overview, Application and Installation, Selection and Application, Sizing

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INSTALLATION OVERVIEW

Overview

These installation recommendations apply to typical installations with standard model gensets. Whenever possible, these recommendations also cover factory designed options or modifications. However, because of the large amount of variables involved with any installation, it is not possible to provide specific recommendations for every possible situation.

This manual does not provide complete application information for selecting a genset or designing the complete installation. This manual is a reference tool only. If there are any questions not answered by this manual, contact your nearest MQ Power dealer or distributor for assistance.

Application and Installation

A standby power system must be carefully planned and correctly installed for proper operation. This involves two essential elements of application and installation.

Application

Application as it applies to genset installations refers to the design of the complete standby power system. Such an effort usually considers power distribution equipment, transfer switches, ventilation equipment, and mounting pads. Consideration is also given to cooling, exhaust, and fuel systems.

Each subsystem must be correctly designed so the complete system will function as intended. Application and design is an engineering function generally done by specifying engineers or other trained specialists. Specifying consulting engineers are responsible for the designing the complete standby system and for selecting the materials and products to be used.

Installation

Installation refers to the actual setup and assembly of the standby power system. The installers, usually licensed contractors, set up and connect the various components of the system as specified in the system design plan. The complexity of the standby system normally requires the special skills of qualified electricians, plumbers, sheet metal workers, construction workers, etc. to complete the various segments of the installation. This is necessary so all components are assembled using standard methods and practices.

Selection and Application

Generator set size and site location should be considered in the preliminary design and budget estimate. The generator size should be selected according to the required load. Choosing a mounting site located inside the building or outside in a shelter or housing will help determine how the genset will be installed and what specific issues need to be addressed.

Sizing

It is important to assemble a reasonably accurate load schedule as soon as possible for budgeting project costs. If all the load equipment information needed for sizing is not available early in the design planning, estimates and assumptions will have to be made during the preliminary calculation in order to account for all needed power . When all the information becomes available, it is important to recalculate the sizing requirements to ensure reliable operation.

Large motor loads, uninterrupted power supplies (UPS), variable frequency drives, and medical diagnostic imaging equipment have a considerable effect on the generator set sizing and should be considered closely. Too, the required power to start a motor can be considerably larger than the power required to maintain the load.

Fuel Requirements

Diesel engine generator sets are recommended for emergency/standby applications. Premium No. 2-D Grade diesel fuel is recommended for performance and engine life.

On-site fuel storage must be provided. The storage life for diesel fuel is up to two years when stored properly. Proper supply tank sizing should allow fuel turnover based on scheduled exercise and test periods. To avoid condensation mixing with the fuel, do not provide a fuel tank that is too large. A microbicide may be required if fuel turnover is low or conditions promote the growth of microbes in the fuel.

Always consider emissions requirements when designing the fuel and exhaust system. Refer to the Fuel System section for more information.

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 15

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Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsAlways know the location of the nearest fire extinguisher Operation SafetyMaintenance Safety EmergenciesBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetAbout This Manual Always remember Safety FIRST!!! Safety involves twoIntroduction IntroductionApplication Application and InstallationInstallation OverviewOutdoor Locations Installation OverviewCold Climates and Derating Factors LocationGenerator Set Sizing Calculations „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Genset SizingStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows 100 Determining Load CharacteristicsCalculate SkW as follows Full SkVA201 Three Phase Nema Motor Code TableEquation above Output kVA is the nameplate kVA capacity Synchronous MotorsVariable Frequency Drives Static UPSNoise Zones Peak Day Noise ConsiderationRadiator discharge air high frequency sound Noise Laws and RegulationsEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce airborne noise Reducing NoiseFollowing will help reduce structure-borne noise See on page 32 for typical measures in reducing noiseReducing Noise Acoustic MaterialMounting on a Sub-Base Fuel Tank Access to SetMounting Mounting on a Slab FloorMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureSupply Tank Mechanical Installation Fuel System DieselFuel System Installation Diesel FuelMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataHow BatteriesWork Mechanical Installation Battery SystemPurpose of the Battery MQ Power BatteriesMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System Preparation of Dry Charged Charged and Moist Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Charged and Wet BatteriesCharged and Moist Batteries Activation Mechanical Installation NEW BatteryRemoving Old Battery Dry Charged BatteriesStep Three 3 Load Procedure Battery System -TESTING BatteryBatteryTesting Step One 1 -Visual Inspection See Flow Chart, on nextBattery Testing Chart Battery System Batterytesting ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger FC1224-10-2011U Battery Charger Battery System Battery ChargerFC & FCA Battery Charger LC1224-500-2 Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Vents and Ducts Mechanical Installation -VENTILATION and CoolingEngine Cooling Ventilation and CoolingLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring „ Control Box Back Panel Components DC Control Wiring Control BOX Back PanelControl Box Control box contains the following „ Digital Control ModuleL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsLine circuit breaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up BreakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help