Multiquip MQP45GM, MQP20IZ, MQP40IZ Pipe and Tube Sizing, Natural GAS Schedule 40 Iron Pipe Sizing

Page 42

MECHANICAL INSTALLATION — FUEL SYSTEM (GASEOUS FUELS)

Pipe and Tube Sizing

Sizing gas piping for proper fuel delivery, both for flow and pressure is very important.Tables 12 thru 16 show maximum gas capacity for equivalent length for various pipe sizes considering the general fuel sysem operating requirements for proper operation of the generator set. The illustrations (Figures 11 thru 13) are typical pipe configurations for proper natural gas, liquid propane and propane vapor distribution. Consult NFPA 54 or other applicable codes for other operating conditions or other fuel system installation requirements.

Figure 11. Typical Pipe Schematic for Natural Gas Distribution

TABLE 12. NATURAL GAS SCHEDULE 40 IRON PIPE SIZING

Pipe Size (in.)

Length

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

(0.364)

(0.493)

(0.622)

(0.824)

(1.049)

(1.380)

(1.610)

(2.067)

(2.469)

(3.068)

(4.026)

(ft.)

 

 

Maximum Capacity in Cubic Feet of Gas per Hour

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

43

95

175

360

680

1400

2100

3950

6300

11000

23000

20

29

65

120

250

465

950

1460

2750

4350

7700

15800

30

24

52

97

200

375

770

1180

2200

3520

6250

12800

 

 

 

 

 

 

 

 

 

 

 

 

40

20

45

82

170

320

660

990

1900

3000

5300

10900

50

18

40

73

151

285

580

900

1680

2650

4750

9700

 

 

 

 

 

 

 

 

 

 

 

 

60

16

36

66

138

260

530

810

1520

2400

4300

8800

70

15

33

61

125

240

490

750

1400

2250

3900

8100

80

14

31

57

118

220

460

690

1300

2050

3700

7500

90

13

29

53

110

205

430

650

1220

1950

3450

7200

100

12

27

50

103

195

400

620

1150

1850

3250

6700

 

 

 

 

 

 

 

 

 

 

 

 

125

11

24

44

93

175

360

550

1020

1650

2950

6000

150

10

22

40

84

160

325

500

950

1500

2650

5500

175

9

20

37

77

145

300

460

850

1370

2450

5000

 

 

 

 

 

 

 

 

 

 

 

 

200

8

19

35

72

135

280

430

800

1280

2280

4600

TABLE 13. NATURAL GAS SEMI-RIGID COPPER TUBING SIZING

Tube Size

K&L

1/4

3/8

1/2

5/8

3/4

1

1 1/4

1 1/2

2

2 1/2

(in.)

 

ACR

3/8

1/2

5/8

3/4

7/8

1 1/8

1 3/8

1 5/8

2 1/8

2 5/8

 

 

Outside

0.375

0.500

0.625

0.750

0.875

1.125

1.375

1.625

2.125

2.625

Inside *

 

0.305

0.402

0.527

0.652

0.745

0.995

1.245

1.481

1.959

2.435

Length (ft)

 

Maximum Capacity in Cubic Feet of Gas per Hour

 

10

 

 

27

55

111

195

276

590

1062

1675

3489

6173

20

 

 

18

38

77

134

190

406

730

1151

2398

4242

30

 

 

15

30

61

107

152

326

586

925

1926

3407

40

 

 

13

26

53

92

131

279

502

791

1648

2916

50

 

 

11

23

47

82

116

247

445

701

1461

2584

60

 

 

10

21

42

74

105

224

403

635

1323

2341

70

 

 

9.3

19

39

68

96

206

371

585

1218

2154

80

 

 

8.6

18

36

63

90

192

345

544

1133

2004

90

 

 

8.1

17

34

59

84

180

324

510

1063

1880

 

 

 

 

 

 

 

 

 

 

 

 

 

100

 

 

7.6

16

32

56

79

170

306

482

1004

1776

125

 

 

6.8

14

28

50

70

151

271

427

890

1574

150

 

 

6.1

13

26

45

64

136

245

387

806

1426

 

 

 

 

 

 

 

 

 

 

 

 

 

175

 

 

5.6

12

24

41

59

125

226

356

742

1312

200

 

 

5.2

11

22

39

55

117

210

331

690

1221

 

 

 

 

 

 

 

 

 

 

 

 

 

250

 

 

4.7

10

20

34

48

103

186

294

612

1082

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

 

4.2

8.7

18

31

44

94

169

266

554

980

 

 

 

 

 

 

 

 

 

 

 

 

 

*Table capacities are based on Type K copper tubing inside diameter (shown), which has the smallest inside diameter of the copper tubing products.

PAGE 42 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

Image 42
Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorEmergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualOverview Application and InstallationInstallation ApplicationLocation Installation OverviewCold Climates and Derating Factors Outdoor LocationsGenset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100Three Phase Nema Motor Code Table 201Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacityNoise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBASee on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseMounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsDiesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWorkMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist BatteriesDry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries ActivationStep One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputBreaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help