Multiquip MQP40IZ, MQP20IZ, MQP45GM, MQP60IV Mechanical Installation Remote Radiator Cooling

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MECHANICAL INSTALLATION — REMOTE RADIATOR COOLING

Remote Radiator Cooling

Figure 27 below shows a typical installation of a remote radiator type cooling system.

NOTE

The coolant flow is provided by the engine mounted pump

Figure 27. Remote Radiator Installation

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 65

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Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsMaintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualInstallation Application and InstallationOverview ApplicationCold Climates and Derating Factors Installation OverviewLocation Outdoor LocationsGenset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Running load should not be Generator Set Sizing Calculations Select a Generator SetEstablish the minimum size required Single-Phase Induction Motor Genset Sizing Determining Load CharacteristicsDetermining Load Characteristics Lighting Calculate SkVA as follows Genset Sizing Determining Load CharacteristicsThree-Phase Induction Motors Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100201 Three Phase Nema Motor Code TableVariable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacityRadiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak DayEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseReducing Noise Acoustic MaterialMounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationVibration Isolators Mountingthe Generator SETGeneral Information Mounting Vibration Isolators Installation and Adjustment ProcedureFuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Gaseous Fuel Supply Mechanical Installation Fuel System Gaseous FuelsContaminants Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemAdditional references include Fuel Storage RegulationsEnvironmental Protection Field Installing a Generator Exhaust System Mechanical Installation Exhaust SystemExhaust System Installation Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataPurpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWorkEngine Starting System Mechanical Installation Battery System„ See the Battery Safety Instructions on New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesRemoving Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries ActivationBatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery Testing Chart Battery System Batterytesting ChartCharging LowWater-loss Batteries Battery System Charging BatteryBattery Storage Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Safety Battery System Battery Charger SafetyBattery Charger Installation Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and DuctsLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell Cooling19,200/60x8 = 40 gpm Mechanical Installation Heat Exchanger CoolingHeat Exchanger Coolant Heaters Coolant TreatmentCoolantTreatment Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsMounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help