Multiquip MQP30GM, MQP20IZ, MQP40IZ Mechanical Installation -VENTILATION and Cooling, Louvers

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MECHANICAL INSTALLATION —VENTILATION AND COOLING

For outdoor installations, weather and silenced housings are available for the industrial generator. Housed industrial units typically do not use ventilation louvers. However, louvers are another ventilation option and can be found on MQ Power Studio generators and will be referenced in this manual for information purposes.

Louvers

Louvers are automatic ventilation doors that open when the engine engages and close while not in use. Louvers protect the genset and equipment room from the outside environment. Their operation of opening and closing should be controlled by operation of the genset.

In cooler climates movable or discharge louvers are used. These louvers allow the air to be recirculated back to the equipment room. This enables the equipment room to be heated while the genset engine is still cold, increasing the engine efficiency.

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 61

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Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsMaintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualInstallation Application and InstallationOverview ApplicationCold Climates and Derating Factors Installation OverviewLocation Outdoor LocationsGenset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100201 Three Phase Nema Motor Code TableVariable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacityRadiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak DayEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseReducing Noise Acoustic MaterialMounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureFuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataPurpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesRemoving Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries ActivationBatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery Testing Chart Battery System Batterytesting ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and DuctsLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsMounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help