Multiquip MQP20IZ, MQP40IZ Installation Overview, Cold Climates and Derating Factors, Location

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INSTALLATION OVERVIEW

Cold Climates and Derating Factors

Extreme temperature and high elevation effect the efficiency of the engine-generator set. Always take into account derating factors of climate and elevation when sizing a generator set.

Use Premium No.1-D Grade diesel fuel when the ambient temperature is below freezing. Fuel heating may be required to prevent fuel filters from clogging when temperatures fall below the cloud point of the fuel at approximately 20°F (-6°C) for No. 2-D and -15°F (-26°C) for No. 1-D.

Location

Location of the generator set will determine the cost effectiveness of an installation. The generator set can be located inside a building or outside the building with a shelter or weather-protective housing. The location will help determine the layout of the fuel tanks, louvers, ventilation ducts, accessories, etc. Consider the following when deciding where to locate the generator set:

„Safety considerations

„Noise. See pages 27 thru 32 for environmental considerations.

„Ambient temperature

„Mounting

„Fuel, exhaust, ventilation, and cooling systems

„Location of the distribution switchboard and transfer switch

„Branch circuits for coolant heaters, battery charger, etc.

„Security from flooding, fire, icing, and vandalism

„Containment of accidentally spilled or leaked fuel or engine fluids

Outdoor Locations

„Airborne noise. Locate and/or route engine exhaust piping away from nearby windows & doorways.

„Outdoor enclosures. Give consideration to type of outdoor housing, including weather-protective and/or sound attenuated types.

„Security. Consider use of security fences and site barriers.

„Property line distances. Ensure before proceeding with final installation plans you are aware of your property lines.

„Engine exhaust. Engine exhaust must be routed away from building intake vents, windows, doorways and other openings.

„Mounting - Ensure generator is located (mounted) over non-combustible materials and is situated in such a manner as to prevent combustible materials from accumulating under the generator.

Indoor Locations

„Dedication of room for the generator sets only. For emergency power systems, codes may require the generator room be dedicated for that purpose only. Also consider the effect of the large ventilation air flows would have on other equipment in the same room.

„Fire rating of the room construction. Most codes specify a 1 or 2 hour rating. Check with the local fire authority for code guidelines.

„Working space. Working space around electrical equipment is usually specified by code. There should be at least four feet (1200 mm) of clearance around each generator set. The generator should be accessible for service without removing the set or any accessories.

„Type of cooling system. A factory-mounted radiator is recommended.

„Ventilation. Large volumes of air flow are involved. Room ventilation fans might be required for a heat exchanger or remote radiator configurations.

„Engine exhaust. The engine exhaust outlet should be as high as practical on the downwind side of the building and away from vents and building openings.

„Fuel storage and piping. Codes may restrict fuel storage inside buildings. It is important to consider a safe method for refueling the fuel tank. Check with the local fire authority for code guidelines.

PAGE 16 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorOperation Safety Maintenance SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingAlways remember Safety FIRST!!! Safety involves two IntroductionIntroduction About This ManualApplication and Installation InstallationOverview ApplicationInstallation Overview Cold Climates and Derating FactorsLocation Outdoor Locations„ Static Uninterrupted Power Supplies UPS Genset Sizing ProcedureGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Determining Load Characteristics Calculate SkW as followsFull SkVA 100Three Phase Nema Motor Code Table 201Synchronous Motors Variable Frequency DrivesStatic UPS Equation above Output kVA is the nameplate kVA capacityNoise Consideration Radiator discharge air high frequency soundNoise Laws and Regulations Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBAReducing Noise Following will help reduce structure-borne noiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseAccess to Set MountingMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsMechanical Installation Fuel System Diesel Fuel System InstallationDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMechanical Installation Battery System Purpose of the BatteryMQ Power Batteries How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System Mechanical Installation NEW Battery New Battery InstallationPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesMechanical Installation NEW Battery Removing Old BatteryDry Charged Batteries Charged and Moist Batteries ActivationBattery System -TESTING Battery BatteryTestingStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger Battery System Battery Charger FC & FCA Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Mechanical Installation -VENTILATION and Cooling Engine CoolingVentilation and Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring DC Control Wiring Control BOX Back Panel Control BoxControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputElectrical Terminations Mounted fuel tank is used, the electrical stub-upBreaker Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help