Multiquip MQP40IZ, MQP20IZ, MQP45GM, MQP60IV Important Safety Instructions, General Safety Radiator

Page 9

IMPORTANT SAFETY INSTRUCTIONS

GENERAL SAFETY

RADIATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine and disconnect the battery when contact with the output terminals is necessary.

NEVER connect the generator to house wiring. This is illegal and very dangerous. Electrical shock could occur causing damage to the generator and bodily harm — even death!

NEVER use damaged or worn cables when connecting power tools or equipment to the generator. Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause arcing and damage the generator. Touching worn or frayed electrical cables may cause electrical shock, which could result in severe bodily harm or even death!

DO NOT touch or open any of the components mentioned below while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance.

1.Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water or coolant to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

2.Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant to drain out of the coolant drain plug, and could cause severe scalding to any persons in the general area of the generator.

3.Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil to drain out of the oil drain plug, and could cause severe scalding to any persons in the general area of the generator.

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 9

Image 9
Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsMaintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualInstallation Application and InstallationOverview ApplicationCold Climates and Derating Factors Installation OverviewLocation Outdoor LocationsGenset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100201 Three Phase Nema Motor Code TableVariable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacityRadiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak DayEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseReducing Noise Acoustic MaterialMounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureFuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataPurpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWorkMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesRemoving Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries ActivationBatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery Testing Chart Battery System Batterytesting ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and DuctsLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsMounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help