Multiquip MQP20IZ, MQP40IZ, MQP45GM, MQP60IV, MQP50IZ, MQP30GM, MQP30DZ Appendix Engine Specifications

Page 88

APPENDIX — ENGINE SPECIFICATIONS

TABLE 27. MQ POWER INDUSTRIAL GENERATOR DIESEL ENGINE SPECIFICATIONS

GENERATOR MODEL

MQP20IZ

MQP30DZ

MQP40IZ

 

MQP50IZ

MQP60IV

 

MQP80IV

 

 

 

 

 

 

 

 

 

Diesel Engine Model

Isuzu

Deutz

Isuzu

 

Isuzu

Iveco Motors

 

Iveco Motors

4LE1PV02

TD 2009 L4

4JG1TPV

 

4BG1TRV

NEF45SM2

 

NEF45 TM1

 

 

 

Engine RPMs

 

 

 

1800

 

 

 

 

 

 

 

 

 

 

 

Engine Design

 

 

4 Cycle Diesel, Water Cooled

 

 

 

 

 

 

 

 

 

 

 

 

Displacement (liters)

2.2

2.9

3.1

 

4.3

 

4.5

 

 

 

 

 

 

 

 

 

Number of Cylinders

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

Bore x Stroke (millimeters)

85 x 96

90 x 90

95 x 107

 

105 x 125

104 x 132

 

 

 

 

 

 

 

 

 

Horsepower @ Rated Speed

34.5

67.0

66.0

 

87.4

96.2

 

127

 

 

 

 

 

 

 

 

 

Governor Type

Mechanical

 

 

 

Electronic

 

 

 

 

 

 

 

 

 

 

 

Frequency Regulation

 

± 0.25% Of Mean value for constant loads from no load to full load

 

 

 

 

 

 

 

 

 

 

 

Fuel System

Fuel Injection Pump Make / Type

Bosch / Zexel

Delphi DP210

 

Bosch / Zexel

 

 

Stanadyne

 

 

 

 

 

 

 

 

 

Recommended Fuel Type

 

 

ASTM-D975 #1 & #2 Diesel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum Fuel Flow (gal/hr)

6.34

25.8

 

 

39.6

 

 

23.7

 

 

 

 

 

 

 

 

 

 

 

Maximum Suction Head Allowable (feet)

1.64

23.6

 

 

3.3

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel Consumption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gal/hr at full load

2.2

2.7

 

3.4

 

4.2

 

5.1

 

6.8

 

 

 

 

 

 

 

 

 

 

 

Gal/hr at 3/4 load

1.6

1.9

 

2.4

 

3.2

 

3.6

 

4.4

 

 

 

 

 

 

 

 

 

 

 

Gal/hr at 1/2 load

1.2

1.3

 

1.7

 

2.3

 

2.3

 

3.2

 

 

 

 

 

 

 

 

 

 

 

Gal/hr at 1/4 load

0.9

0.6

 

1.0

 

1.5

 

1.7

 

1.9

 

 

 

 

 

 

 

 

 

 

 

 

Engine Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery Voltage

 

 

 

 

12VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery Type

 

 

 

Maintenance Free

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery Cold Cranking Amps (ea.battery)

500

525

 

 

600

 

 

750

 

 

 

 

 

 

 

 

 

 

 

Starting System

Denso

Mitsubishi

 

 

Denso

 

 

Bosch

Negative Gnd

Negative Gnd

 

Negative Gnd

 

Negative Gnd

 

 

 

Belt-Driven Battery Charging Alternator

Kokusan Denki

Nippon Denso

 

Hitachi

 

Denso

 

 

Bosch

20A

50A

 

50A

 

60A

 

 

90A

 

 

 

 

 

 

 

Engine Exhaust System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust Manifold Type

 

 

 

Dry Manifold

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust Flow at Rated kW (cfm)

162.4

273.0

 

332.0

 

342.5

 

244.8

 

370.2

 

 

 

 

 

 

 

 

 

 

 

Exhaust Temperature at Rated Output (°F)

1000

984

 

856

 

810

 

993

 

885

 

 

 

 

 

 

 

 

 

 

 

Maximum Allowable Backpressure (in/wc)

40.9

7.3

 

 

40.9

 

 

23

 

 

 

 

 

 

 

 

 

 

 

Heat Rejection to Exhaust (btu/min)

1081

1649

 

3188

 

4269

 

3527

 

4608

 

 

 

 

 

 

 

 

 

 

 

 

Engine Lubrication System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type Of System

 

 

 

Gear Driven

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total Oil Capacity with Filter (gal)

2.1

2.0

 

2.5

 

3.4

 

 

3.3

 

 

 

 

 

 

 

 

Oil Filter Design

 

Full Flow with replaceable spin-on paper element type filter

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Cooler

 

 

 

 

Integral

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Pressure at Rated Speed/Temp (psi)

35

32

 

 

43 - 85

 

 

43 - 72

 

 

 

 

 

 

 

 

 

 

 

 

Engine Cooling System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

StandardRadiator Design

 

 

Standard Horizontal Discharge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ambient Temperature Rating (F°)

104

122

 

180

 

104

 

122

 

122

 

 

 

 

 

 

 

 

 

 

 

Coolant Capacity - engine only (gal)

0.7

0.8

 

1.3

 

 

 

2.2

 

 

 

 

 

 

 

 

 

 

 

 

 

Coolant Flow (gal/min)

54

26.1

 

19.5

 

35

 

32.6

 

32.4

 

 

 

 

 

 

 

 

 

 

 

Radiator Cooling Air (cfm)

3810

2560

 

2330

 

3707

 

7140

 

5897

 

 

 

 

 

 

 

 

 

 

 

Heat Rejection to Coolant (btu/min)

1309

1470

 

1992

 

2447

 

2534

 

2260

 

 

 

 

 

 

 

 

 

 

 

Maximum Static Pressure Head (psi)

7.25

1.45

 

TBD

 

TBD

 

TBD

 

TBD

 

 

 

 

 

 

 

 

 

 

 

CONTINUED ON NEXT PAGE

PAGE 88 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

Image 88
Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorOperation Safety Maintenance SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingAlways remember Safety FIRST!!! Safety involves two IntroductionIntroduction About This ManualApplication and Installation InstallationOverview ApplicationInstallation Overview Cold Climates and Derating FactorsLocation Outdoor Locations„ Static Uninterrupted Power Supplies UPS Genset Sizing ProcedureGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Determining Load Characteristics Calculate SkW as followsFull SkVA 100Three Phase Nema Motor Code Table 201Synchronous Motors Variable Frequency DrivesStatic UPS Equation above Output kVA is the nameplate kVA capacityNoise Consideration Radiator discharge air high frequency soundNoise Laws and Regulations Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBAReducing Noise Following will help reduce structure-borne noiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseAccess to Set MountingMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsMechanical Installation Fuel System Diesel Fuel System InstallationDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMechanical Installation Battery System Purpose of the BatteryMQ Power Batteries How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System Mechanical Installation NEW Battery New Battery InstallationPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesMechanical Installation NEW Battery Removing Old BatteryDry Charged Batteries Charged and Moist Batteries ActivationBattery System -TESTING Battery BatteryTestingStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger Battery System Battery Charger FC & FCA Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Mechanical Installation -VENTILATION and Cooling Engine CoolingVentilation and Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring DC Control Wiring Control BOX Back Panel Control BoxControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputElectrical Terminations Mounted fuel tank is used, the electrical stub-upBreaker Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help