Multiquip MQP20IZ, MQP40IZ Battery System Charging Battery, Charging LowWater-loss Batteries

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BATTERY SYSTEM — CHARGING BATTERY

Charging LowWater-loss Batteries

Before charging the battery, refer to page 11 for battery safety instructions.

Do not allow untrained personnel charge a battery until they have been thoroughly instructed in the step-by-step procedures of charging and all safety precautions.

Battery chargers operate automatically or should include a charge duration control of some type. This control is a timer which the operator sets.

Follow the manufacturer's instructions on the charger. If, when charging the battery, violent gassing or spewing of electrolyte occurs, or the battery case feels hot (125°F/52°C), cease charging to avoid damaging the battery.

Always turn the charger to the "Off" position (if not automatic) before connecting the leads to the battery. If there is any doubt about the charger being off, disconnect the charger from the power source.

If the battery does not indicate it is charged after the proper amount of charge time recommended, the charge should be repeated. If the battery is still uncharged after two charges, the battery should be replaced.

For best results, batteries should be charged while the electrolyte is at room temperature (55-85°F/13-30°C). A battery that is extremely cold or has remained in a completely discharged condition may not accept current for several hours after starting the charger.

Since age, capacity, state of charge, and type of batteries vary, time and attention must be given to batteries during any charging process.

If a battery is to be recharged overnight (16 hours), a timer or voltage controlled (16.0 volts) charger is recommended. If the charger does not have such controls, a 3 amp rate should be used for batteries of 80 minutes or less reserve capacity, and 5 amps for batteries with 80 to 125 minutes reserve capacity. Batters over 125 reserve minutes should be charged at the specified slow charge rate.

Battery Storage

Low water-loss batteries have excellent shelf life due to their low self-discharge rates. One of their major advantages is they normally can be installed without charging if good stock rotation and inventory controls are maintained.

The batteries must be kept in an upright position. It is possible for electrolyte to escape through the vents if the batteries are turned on their sides or top. Batteries should be stored in a cool, dry place. Storage above 80°F (26.7°C) increases self-discharge. If batteries are discharged, the electrolyte may freeze when subsequently stored below 20°F (-7°C). It is advantageous to store fully charged batteries at low temperatures, because the self-discharge rate drops as the temperature decreases.

Batteries in stock should be recharged when the open circuit voltage falls to 12.2 volts or when indicated by the built-in hydrometer as specified by the manufacturer.

PAGE 56 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorOperation Safety Maintenance SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingAlways remember Safety FIRST!!! Safety involves two IntroductionIntroduction About This ManualApplication and Installation InstallationOverview ApplicationInstallation Overview Cold Climates and Derating FactorsLocation Outdoor Locations„ Static Uninterrupted Power Supplies UPS Genset Sizing ProcedureGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Running load should not be Generator Set Sizing Calculations Select a Generator SetEstablish the minimum size required Single-Phase Induction Motor Genset Sizing Determining Load CharacteristicsDetermining Load Characteristics Lighting Calculate SkVA as follows Genset Sizing Determining Load CharacteristicsThree-Phase Induction Motors Determining Load Characteristics Calculate SkW as followsFull SkVA 100Three Phase Nema Motor Code Table 201Synchronous Motors Variable Frequency DrivesStatic UPS Equation above Output kVA is the nameplate kVA capacityNoise Consideration Radiator discharge air high frequency soundNoise Laws and Regulations Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBAReducing Noise Following will help reduce structure-borne noiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseAccess to Set MountingMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationVibration Isolators Mountingthe Generator SETGeneral Information Installation and Adjustment Procedure Mounting Vibration IsolatorsMechanical Installation Fuel System Diesel Fuel System InstallationDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Gaseous Fuel Supply Mechanical Installation Fuel System Gaseous FuelsContaminants Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingAdditional references include Fuel Storage RegulationsEnvironmental Protection Field Installing a Generator Exhaust System Mechanical Installation Exhaust SystemExhaust System Installation Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMechanical Installation Battery System Purpose of the BatteryMQ Power Batteries How BatteriesWorkEngine Starting System Mechanical Installation Battery System„ See the Battery Safety Instructions on Mechanical Installation NEW Battery New Battery InstallationPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesMechanical Installation NEW Battery Removing Old BatteryDry Charged Batteries Charged and Moist Batteries ActivationBattery System -TESTING Battery BatteryTestingStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartCharging LowWater-loss Batteries Battery System Charging BatteryBattery Storage Battery System Battery Charger Battery System Battery Charger FC & FCA Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Safety Battery System Battery Charger SafetyBattery Charger Installation Mechanical Installation -VENTILATION and Cooling Engine CoolingVentilation and Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationRadiator Set Requirements Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well Installation19,200/60x8 = 40 gpm Mechanical Installation Heat Exchanger CoolingHeat Exchanger Coolant Heaters Coolant TreatmentCoolantTreatment Electrical Installation DC Controlwiring DC Control Wiring Control BOX Back Panel Control BoxControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputElectrical Terminations Mounted fuel tank is used, the electrical stub-upBreaker Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help