Multiquip MQP45GM, MQP20IZ, MQP40IZ, MQP60IV, MQP50IZ Generator Model MQP300IV MQP350IV MQP400IV

Page 90

APPENDIX — ENGINE SPECIFICATIONS

TABLE 27. MQ POWER INDUSTRIAL GENERATOR DIESEL ENGINE SPECIFICATIONS (CONT.)

GENERATOR MODEL

MQP300IV

 

MQP350IV

MQP400IV

MQP450VO

 

MQP500VO

MQP550IV

 

 

 

 

 

 

 

 

 

Diesel Engine Model

Iveco Motors

 

Iveco Motors

Technical data for

Volvo

 

Volvo

Volvo

Cursor10 TE1X

 

Cursor13 TE2X

this unit is TBD

TAD1631GE

 

TAD1641GE

TAD1642GE

 

 

 

Engine RPMs

1800

-

 

1800

 

 

 

 

 

 

 

 

Engine Design

4-cycle, direct injection, aftercooled

-

4-cycle, direct injection, aftercooled

 

 

 

 

 

 

 

 

 

Displacement (liters)

10.3

 

12.9

-

 

16.1

 

 

 

 

 

 

 

 

 

 

Number of Cylinders

 

6

-

 

6

 

 

 

 

 

 

 

 

 

 

Bore x Stroke (millimeters)

125 x 140

 

135 x 150

-

 

 

144 x 165

 

 

 

 

 

 

 

 

 

 

Horsepower @ Rated Speed

417

 

497

-

 

743

796

 

 

 

 

 

 

 

Governor Type

Electronic

-

Electronic GAC #ACB275

Electronic

 

 

 

 

 

 

 

 

Frequency Regulation

 

 

± 0.25 of mean value for constant loads from no load to 100% rated load

 

 

 

 

 

 

 

 

 

 

Fuel System

Fuel Injection Pump Make / Type

 

Stanadyne

 

-

Valeo

Delphi E1

 

 

 

 

 

 

 

 

 

Recommended Fuel Type

ASTM-D975/No. 1-D & No. 2-D

 

-

ASTM-D975/No. 1-D & No. 2-D

 

 

 

 

 

 

 

 

 

 

Maximum Fuel Flow (gal/hr)

 

40.9

 

-

56.8

50

 

53

 

 

 

 

 

 

 

 

 

 

Maximum Suction Head Allowable (feet)

TBD

 

TBD

 

-

 

9.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel Consumption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gal/hr at full load

23.4

 

26.9

 

-

36.8

35.6

 

33.1

 

 

 

 

 

 

 

 

 

 

Gal/hr at 3/4 load

17.4

 

20.1

 

-

27.6

25.8

 

24.2

 

 

 

 

 

 

 

 

 

 

Gal/hr at 1/2 load

11.5

 

13.4

 

-

18.4

17.3

 

17.3

 

 

 

 

 

 

 

 

 

 

Gal/hr at 1/4 load

5.7

 

6.7

 

-

9.2

9.9

 

10.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery Voltage

 

24VDC

 

-

 

24VDC

 

 

 

 

 

 

 

 

 

 

Battery Type

Maintenance Free

 

-

 

Maintenance Free

 

 

 

 

 

 

 

 

 

 

 

Battery Cold Cranking Amps (ea.battery)

 

800A

 

-

 

800A

 

 

 

 

 

 

 

 

 

 

Starting System

Denso - Negative gnd

 

-

Melco 105P70 - Negative gnd

 

 

 

 

 

 

 

 

 

 

 

Belt-Driven Battery Charging Alternator

 

Bosch 90A

 

-

 

Bosch 90A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine Exhaust System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust Manifold Type

Dry Manifold

 

-

 

Dry Manifold

 

 

 

 

 

 

 

 

 

 

 

Exhaust Flow at Rated kW (cfm)

1964

 

3366

 

-

4117

3899

 

4153

 

 

 

 

 

 

 

 

 

 

Exhaust Temperature at Rated Output (°F)

926

 

1076

 

-

1035

893

 

954

 

 

 

 

 

 

 

 

 

 

Maximum Allowable Backpressure (in/wc)

 

20

 

-

28.1

40.1

 

 

 

 

 

 

 

 

 

 

 

Heat Rejection to Exhaust (btu/min)

15465

 

19149

 

-

27410

25136

 

28435

 

 

 

 

 

 

 

 

 

 

 

Engine Lubrication System

 

 

 

 

 

 

 

 

 

 

 

 

 

Type Of System

Full pressure

 

-

 

Full pressure

 

 

 

 

 

 

 

 

 

 

 

Total Oil Capacity with Filter (gal)

7.9

 

9.2

 

-

16.9

12.7

 

 

 

 

 

 

 

 

 

Oil Filter Design

Full flow, replaceable spin-on, paper

 

-

Full flow, replaceable spin-on, paper element

 

 

 

 

 

 

 

 

 

 

Oil Cooler

 

Integal

 

-

 

Integal

 

 

 

 

 

 

 

 

 

 

 

Oil Pressure at Rated Speed/Temp (psi)

43 - 72

 

36 - 72

 

-

43 - 72

44 - 94

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine Cooling System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard Radiator Design

Standard horizontal discharge

 

-

Standard horizontal discharge

 

 

 

 

 

 

 

 

 

 

 

Ambient Temperature Rating (F°)

 

122

 

-

 

104

 

 

 

 

 

 

 

 

 

 

 

 

Coolant Capacity - engine only (gal)

4.0

 

5.3

 

-

7.6

8.7

 

 

 

 

 

 

 

 

 

 

 

Coolant Flow (gal/min)

 

146

 

-

166

122

 

 

 

 

 

 

 

 

 

 

 

Radiator Cooling Air (cfm)

20640

 

23307

 

-

14476

14620

 

16103

 

 

 

 

 

 

 

 

 

 

Heat Rejection to Coolant (btu/min)

7976

 

9880

 

-

13364

13137

 

14104

 

 

 

 

 

 

 

 

 

 

CONTINUED FROM PREVIOUS PAGE

PAGE 90 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

Image 90
Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorEmergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualOverview Application and InstallationInstallation ApplicationLocation Installation OverviewCold Climates and Derating Factors Outdoor LocationsGenset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100Three Phase Nema Motor Code Table 201Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacityNoise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBASee on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseMounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsDiesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWorkMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist BatteriesDry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries ActivationStep One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputBreaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help