Multiquip MQP50IZ, MQP20IZ, MQP40IZ, MQP45GM Coolant Treatment, CoolantTreatment, Coolant Heaters

Page 68

COOLANT TREATMENT

CoolantTreatment

Antifreeze (ethylene or propylene glycol base) and water are mixed to lower the freezing point of the cooling system and to raise the boiling point. Refer to Table 24 to determine the concentration ethylene or propylene glycol necessary for protection against the coldest ambient expected. Antifreeze/water mixture percentages in the range of 30/70 to 60/40 are recommended for most applications.

Propylene glycol based antifreeze is less toxic than ethylene based antifreeze, offers superior liner protection, and eliminates some fluid spillage and disposal reporting requirements.

Replaceable coolant filters and treating elements minimize coolant system fouling and corrosion. They are compatible with most antifreeze formulations.

Coolant Heaters

An optional water jacket heater can be installed to keep the engine warm for starting under adverse weather conditions. Thermostatically controlled engine coolant heaters are usually recommended to accurately control coolant temperature. For Level 1 emergency power systems, NFPA 110 requires that engine coolant be kept at a minimum 90°F (32°C).

Connect the heater to a power source that will be on when the engine is NOT running (such as commercial power or other independent powers source).

Table 24. Freezing and Boiling Points vs. Concentration of Antifreeze

Mixture Base

 

Mixture Percentages (Antifreeze/Water)

 

 

 

 

 

 

 

0/100

30/70

40/60

50/50

60/40

95/5

 

 

 

 

 

 

 

 

 

 

 

Freezing Point

32°F

4°F

-10°F

-34°F

-65°F

8°F

 

(0°C)

(-16°C)

(-23°C)

(-36°C)

(-54°C)

(-13°C)

Ethylene Glycol

 

 

 

 

 

 

 

 

Boiling Point

212°F

220°F

222°F

226°F

230°F

345°F

 

 

(100°C)

(104°C)

(106°C)

(108°C)

(110°C)

(174°C)

 

 

 

 

 

 

 

 

 

 

 

Freezing Point

32°F

10°F

-6°F

-27°F

-56°F

-70°F

 

(-0°C)

(-12°C)

(-21°C)

(-33°C)

(-49°C)

(-57°C)

Propylene Glycol

 

 

 

 

 

 

 

 

Boiling Point

212°F

216°F

219°F

222°F

225°F

320°F

 

 

(100°C)

(102°C)

(104°C)

(106°C)

(107°C)

(160°C)

 

 

 

 

 

 

 

 

 

 

PAGE 68 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorOperation Safety Maintenance SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingAlways remember Safety FIRST!!! Safety involves two IntroductionIntroduction About This ManualApplication and Installation InstallationOverview ApplicationInstallation Overview Cold Climates and Derating FactorsLocation Outdoor Locations„ Static Uninterrupted Power Supplies UPS Genset Sizing ProcedureGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Running load should not be Generator Set Sizing Calculations Select a Generator SetEstablish the minimum size required Single-Phase Induction Motor Genset Sizing Determining Load CharacteristicsDetermining Load Characteristics Lighting Calculate SkVA as follows Genset Sizing Determining Load CharacteristicsThree-Phase Induction Motors Determining Load Characteristics Calculate SkW as followsFull SkVA 100Three Phase Nema Motor Code Table 201Synchronous Motors Variable Frequency DrivesStatic UPS Equation above Output kVA is the nameplate kVA capacityNoise Consideration Radiator discharge air high frequency soundNoise Laws and Regulations Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBAReducing Noise Following will help reduce structure-borne noiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseAccess to Set MountingMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationVibration Isolators Mountingthe Generator SETGeneral Information Installation and Adjustment Procedure Mounting Vibration IsolatorsMechanical Installation Fuel System Diesel Fuel System InstallationDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Gaseous Fuel Supply Mechanical Installation Fuel System Gaseous FuelsContaminants Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingAdditional references include Fuel Storage RegulationsEnvironmental Protection Field Installing a Generator Exhaust System Mechanical Installation Exhaust SystemExhaust System Installation Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMechanical Installation Battery System Purpose of the BatteryMQ Power Batteries How BatteriesWorkEngine Starting System Mechanical Installation Battery System„ See the Battery Safety Instructions on Mechanical Installation NEW Battery New Battery InstallationPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesMechanical Installation NEW Battery Removing Old BatteryDry Charged Batteries Charged and Moist Batteries ActivationBattery System -TESTING Battery BatteryTestingStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartCharging LowWater-loss Batteries Battery System Charging BatteryBattery Storage Battery System Battery Charger Battery System Battery Charger FC & FCA Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Safety Battery System Battery Charger SafetyBattery Charger Installation Mechanical Installation -VENTILATION and Cooling Engine CoolingVentilation and Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationRadiator Set Requirements Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well Installation19,200/60x8 = 40 gpm Mechanical Installation Heat Exchanger CoolingHeat Exchanger Coolant Heaters Coolant TreatmentCoolantTreatment Electrical Installation DC Controlwiring DC Control Wiring Control BOX Back Panel Control BoxControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputElectrical Terminations Mounted fuel tank is used, the electrical stub-upBreaker Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help