Multiquip MQP40IZ, MQP20IZ, MQP45GM, MQP60IV, MQP50IZ, MQP30GM, MQP30DZ Battery System Battery Charger

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BATTERY SYSTEM — BATTERY CHARGER

Battery Charger Introduction

The following section will cover the optional battery chargers offered for Industrial Generators with 12 or 24 Volt systems.

MQ Power battery chargers offer accurate, completely automatic charging of lead-acid and nickel-cadmium batteries.The battery charger's output voltage automatically adjusts to changing input, load, battery and ambient conditions. The result is fast battery charging without overcharging and consequent loss of battery electrolyte.

Standard features include AC line compensation, precision voltage regulation, current limiting, automatic dual-rate charging, ammeter and temperature compensation.

Auto Boost Feature

After a battery has been discharged or when AC power is restored following a power failure, the charger operates in the high-rate constant current mode until the battery voltage rises to the preset boost level. Once this boost level is reached, the charger operates in constant voltage boost mode until the battery's current acceptance falls to less than 70% of the charger's rated output. The charger then reverts to the lower float voltage, where it operates until another battery discharge or AC failure occurs.

Temperature Compensation

All batteries have a negative temperature coefficient. The battery charger is equipped with temperature compensation to assure correct charging in all conditions. Float voltage increases slightly as ambient temperature decreases, and decrease as ambient temperature increases.

Current Limiting & Overload Protection

The charger is electronically current limited. When the charger is operating into a fully discharged battery, or is otherwise overloaded, charging voltage reduces so that the charger's rated output power in watts is not exceeded. The charger will operate satisfactorily into a short circuit indefinitely. In addition, AC and DC fuses are used for overload protection.

Indicators and Adjustments

The battery charger has a 2.5" scale DC ammeter located on the outside of the battery charger aluminum enclosure. There is also an internal adjustment for float voltage. This also adjusts the boost voltage which is set at 5% higher than the float voltage.

Operation

Apply AC power to the charger (Figure 19). The charger should start immediately. The charger will automatically recharge and maintain the battery with no further attention from the user.

Figure 19. LC Battery Charger

Table 22. LC Battery Charger Specifications

Input Voltage

115VAC ±10%

 

 

Input Frequency

57-63Hz

 

 

Output Voltage

12 or 24VDC (nominal)

 

 

Float Voltage

Adjustable

 

 

Boost Voltage

5% Above Float Voltage

 

 

Maximum Output Current

3.0 Amps

 

 

Output Voltage Regulation

±1%

 

 

Operating Temperature Range

-10°C to 50°C

 

 

Humidity Range

5% to 95% Non-condensing

 

 

Housing

Clear Anodized Aluminum

 

 

Table 23. Standard Factory Setting

Float (12V — 24V)

13.3 — 26.6

 

 

Boost (12V — 24V)

14.0 — 28.0

 

 

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 57

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Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsMaintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualInstallation Application and InstallationOverview ApplicationCold Climates and Derating Factors Installation OverviewLocation Outdoor LocationsGenset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100201 Three Phase Nema Motor Code TableVariable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacityRadiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak DayEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseReducing Noise Acoustic MaterialMounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureFuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataPurpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWorkMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesRemoving Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries ActivationBatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery Testing Chart Battery System Batterytesting ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and DuctsLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsMounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help