Multiquip MQP40IZ, MQP20IZ, MQP45GM, MQP60IV, MQP50IZ Exhaust System Installation Reference Data

Page 49

MECHANICAL INSTALLATION — EXHAUST SYSTEM

Exhaust System Installation Reference Data

The following Tables are provided for reference when installing the exhaust system.

Table 17. Factory Recommended Engine Exhaust Silencers

 

 

 

 

 

 

MQ Power

Silencer

Silencer

Inlet/Outlet

Maximum

Total Weight of

Allowable

Generator Model

Manufacturer

Model

Diameter

Sliencer

Back-Pressure

Number

Name

Number

In. (mm)

lbs. (Kg.)

Inches-WC

 

 

 

 

 

MQP20IZ

SILEX

JB-2.5

2.5 (63.5)

41

27 (12.15)

 

 

 

 

 

 

MQP30GM

NETT

EE48968

3 (76.2)

50

50 (22.67)

 

 

 

 

 

 

MQP30DZ

SILEX

JB-2.5

2.5 (63.5)

41

27 (12.15)

MQP40IZ

SILEX

JB-2.5

2.5 (63.5)

41

27 (12.15)

 

 

 

 

 

 

MQP45GM

NETT

EE49242

3 (76.2)

50

75 (34.05)

 

 

 

 

 

 

MQP50IZ

SILEX

JB-2.5

2.5 (63.5)

41

27 (12.15)

MQP60GM

NETT

EE48969

3 (76.2)

50

85 (38.5)

 

 

 

 

 

 

MQP60IV

SILEX

JB-2.5

2.5 (63.5)

41

27 (12.15)

 

 

 

 

 

 

MQP80GM

NETT

EE48970

3 (76.2)

50

100 (45.4)

MQP80IV

COWL

TS30TR

3 (76.2)

20

34 (15.42)

 

 

 

 

 

 

MQP100GM

NETT

EE49243

3 (76.2)

50

100 (45.4)

 

 

 

 

 

 

MQP100IV

COWL

TS30TR

3 (76.2)

28

34 (15.42)

MQP125IV

COWL

TS40TR

4 (101.6)

28

50 (22.67)

 

 

 

 

 

 

MQP150IV

COWL

TS40TR

4 (101.6)

28

50 (22.67)

 

 

 

 

 

 

MQP175IV

COWL

TS45TR

4.5 (114.3)

40

60 (27.21)

MQP200IV

COWL

TS45TR

4.5 (114.3)

40

60 (27.21)

MQP250IV

 

 

TBD

 

 

 

 

 

 

 

 

MQP300IV

COWL

TS60TR

6 (152.4)

40

94 (42.63)

MQP350IV

COWL

TS60TR

6 (152.4)

40

94 (42.63)

 

 

 

 

 

 

MQP400IV

 

 

TBD

 

 

 

 

 

 

 

 

MQP450VO

COWL

TS80TR

8 (203.2)

28

162 (73.5)

MQP500VO

COWL

TS80TR

8 (203.2)

28

162 (73.5)

 

 

 

 

 

 

MQP550VO

COWL

TS80PR

8 (203.2)

40

154 (70.0)

 

 

 

 

 

 

MQP600VO

COWL

TS80PR

8 (203.2)

40

154 (70.0)

 

 

 

 

 

 

Table 18. Cross-Sectional Areas of Openings of Various Diameter

Diameter of

Area of Muffler

Diameter of

Area of Muffler

Muffler Inlet (In.)

Inlet (FT2)

Muffler Inlet (In.)

Inlet (FT2)

2

0.0218

5

0.1363

2.5

0.0341

6

0.1963

3

0.0491

8

0.3491

3.5

0.0668

10

0.5454

4

0.0873

12

0.7854

 

 

 

 

Table 19. Equivalent Lengths of Pipe Fittings (Feet)

Type of Fitting

 

 

Nominal Diameter (Inches)

 

 

 

 

 

 

 

 

 

 

 

 

2

2.5

3

3.5

4

5

6

8

10

12

 

Standard Elbow

5.3

6.4

8.1

9.6

11

14

16

21

26

32

Medium Elbow

4.6

5.4

6.8

8

9

12

14

18

22

26

Long Radius Elbow

3.5

4.2

5.2

6

7

9

11

14

17

20

45° Elbow

1.5

2

2.3

2.6

3

4

4.5

6

8

9

Standard Tee

13

14

17

19

22

27

34

44

56

67

18 Inch Flexible Tube

3

3

3

3

3

3

3

3

3

3

24 Inch Flexible Tube

4

4

4

4

4

4

4

4

4

4

Table 20. Heat Losses from Uninsulated Exhaust

Pipes and Mufflers

Pipe Diameter

Heat From Pipe

Heat From Muffler

BTU/MIN-FOOT

Inches (mm)

BTU/MIN (kj/Min)

(kj/Min-Metre)

 

 

 

 

 

 

 

1.5 (38)

47 (162)

297

(313)

2 (51)

57 (197)

490

(525)

2.5 (64)

70 (242)

785

(828)

3 (76)

84 (291)

1,100 (1,160)

3.5 (98)

96 (332)

1,408 (1,485)

 

 

 

4 (102)

108 (374)

1,767 (1,864)

 

 

 

 

5 (127)

132 (457)

2,500

(2,638)

6 (152)

156 (540)

3,550

(3,745)

 

 

 

 

8 (203)

200 (692)

5,467

(5,768)

 

 

 

 

10 (254)

249 (862)

8,500

(8,968)

12 (305)

293 (1,014)

10,083 (10,638)

 

 

 

 

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 49

Image 49
Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsMaintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualInstallation Application and InstallationOverview ApplicationCold Climates and Derating Factors Installation OverviewLocation Outdoor LocationsGenset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100201 Three Phase Nema Motor Code TableVariable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacityRadiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak DayEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseReducing Noise Acoustic MaterialMounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureFuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataPurpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesRemoving Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries ActivationBatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery Testing Chart Battery System Batterytesting ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and DuctsLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsMounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help