Multiquip MQP60IV, MQP20IZ, MQP40IZ, MQP45GM, MQP50IZ, MQP30GM, MQP30DZ, MQP60GM Heres HOW to GET Help

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HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

MULTIQUIP’SMAINPHONENUMBERS

800-421-1244 FAX: 310-537-3927 310-537-3700

PARTSDEPARTMENT

800-427-1244 FAX: 310-637-3284 310-537-3700

MQPOWERSERVICEDEPARTMENT

800-835-2551 FAX: 310-638-8046 310-537-3700


TECHNICALASSISTANCE
800-478-1244	FAX: 310-631-5032
WARRANTYDEPARTMENT
800-421-1244, EXT. 279		FAX: 310-537-1173
310-537-3700, EXT. 279

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 3

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Contents Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert SymbolsAccidental Starting Safety Message Alert SymbolsGeneral Safety Important Safety InstructionsGeneral Safety Radiator Important Safety InstructionsAlways know the location of the nearest fire extinguisher Operation SafetyMaintenance Safety EmergenciesBattery Safety Genset should be inspected regularly for fire hazards Fire ProtectionAlways drain fuel prior to lifting Lifting the Generator SetAbout This Manual Always remember Safety FIRST!!! Safety involves twoIntroduction IntroductionApplication Application and InstallationInstallation OverviewOutdoor Locations Installation OverviewCold Climates and Derating Factors LocationGenerator Set Sizing Calculations „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Genset SizingStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Generator Set Sizing Calculations Select a Generator Set Establish the minimum size requiredRunning load should not be Genset Sizing Determining Load Characteristics Determining Load Characteristics LightingSingle-Phase Induction Motor Genset Sizing Determining Load Characteristics Three-Phase Induction MotorsCalculate SkVA as follows 100 Determining Load CharacteristicsCalculate SkW as follows Full SkVA201 Three Phase Nema Motor Code TableEquation above Output kVA is the nameplate kVA capacity Synchronous MotorsVariable Frequency Drives Static UPSNoise Zones Peak Day Noise ConsiderationRadiator discharge air high frequency sound Noise Laws and RegulationsEnvironmental Considerations dBA Comparison Chart dBABelow estimates the noise level from multiple noise sources Adding Additional Sound SourcesDistance Effects on dBA Effects of DistanceFollowing will help reduce airborne noise Reducing NoiseFollowing will help reduce structure-borne noise See on page 32 for typical measures in reducing noiseReducing Noise Acoustic MaterialMounting on a Sub-Base Fuel Tank Access to SetMounting Mounting on a Slab FloorMounting Foundation Mounting FoundationMountingthe Generator SET General InformationVibration Isolators Mounting Vibration Isolators Installation and Adjustment ProcedureSupply Tank Mechanical Installation Fuel System DieselFuel System Installation Diesel FuelMechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel SupplyMechanical Installation Fuel System Gaseous Fuels Mechanical Installation Fuel System Gaseous Fuels ContaminantsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube SizingTypical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel SystemFuel Storage Regulations Environmental ProtectionAdditional references include Mechanical Installation Exhaust System Exhaust System InstallationField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference DataHow BatteriesWork Mechanical Installation Battery SystemPurpose of the Battery MQ Power BatteriesMechanical Installation Battery System „ See the Battery Safety Instructions onEngine Starting System Preparation of Dry Charged Charged and Moist Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Charged and Wet BatteriesCharged and Moist Batteries Activation Mechanical Installation NEW BatteryRemoving Old Battery Dry Charged BatteriesStep Three 3 Load Procedure Battery System -TESTING BatteryBatteryTesting Step One 1 -Visual Inspection See Flow Chart, on nextBattery Testing Chart Battery System Batterytesting ChartBattery System Charging Battery Battery StorageCharging LowWater-loss Batteries Battery System Battery Charger FC1224-10-2011U Battery Charger Battery System Battery ChargerFC & FCA Battery Charger LC1224-500-2 Battery ChargerBattery System Battery Charger Safety Battery Charger InstallationBattery Charger Safety Vents and Ducts Mechanical Installation -VENTILATION and CoolingEngine Cooling Ventilation and CoolingLouvers Mechanical Installation -VENTILATION and CoolingFactory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator CoolingMechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling SystemRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator CoolingRemote Radiator Cooling Mechanical Installation Remote Radiator CoolingHot Well Installation Mechanical Installation Hotwell CoolingMechanical Installation Heat Exchanger Cooling Heat Exchanger19,200/60x8 = 40 gpm Coolant Treatment CoolantTreatmentCoolant Heaters Electrical Installation DC Controlwiring „ Control Box Back Panel Components DC Control Wiring Control BOX Back PanelControl Box Control box contains the following „ Digital Control ModuleL3 3 PH DC Controlwiring Control BOX Back PanelGenerator Set Wire Diagram AC Electrical Connections Transfer SwitchConnection Of Generator Leads For Correct Voltage Output AC Electrical ConnectionsLine circuit breaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up BreakerAC Electrical Connections System Grounding Pole ATS AC Electrical Connections System GroundingEquipment Grounding AC Electrical Connections Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation Run the Generator Set PRE-START PreparationAppendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial GeneratorsAppendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine SpecificationsGenerator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine SpecificationsMQ Power Generator Dimensions & Weights Appendix Dimensions and WeightsMQ Power Generator Dimensions & Weights Appendix Dimensions AndweightsHeres HOW to GET Help