Multiquip MQP20IZ, MQP40IZ, MQP45GM, MQP60IV, MQP50IZ, MQP30GM, MQP30DZ, MQP60GM PRE-START Preparation

Page 80

PRE-START PREPARATION

NOTE

For genset inspection, start-up and

 

operational procedures, refer to the

 

MQ Power Operators manual for the

 

genset in use.

General

Before attempting the initial start of the generator set, be sure it is serviced and ready for operation. Perform the following:

zCheck ventilation and exhaust systems

zCheck all mechanical connections

zCheck the lubrication system for leaks

zCheck control configuration options

Battery Connections

Refer to Battery Safety Section on page 11.

The battery cables are supplied with the generator set. Service batteries, if necessary, as specified in the battery section of this manual. Install battery. Connect battery charger and jacket water heater if equipped.

Make sure the Run/Off/Manual switch is in the OFF position before connecting the battery cables. Failure to do so will result in immediate starting of the genset when connecting the generator set.

Ventilation

Verify all vents and ducts are open and free from any obstructions. Verify dampers, if used, operate properly.

Exhaust System

Check the exhaust system for proper installation. Verify there is at least 12 inches (305 mm) clearance between exhaust pipes and combustible materials, all connections are tight, and the exhaust will not disperse near doors, windows, vents, or other openings.

Mechanical Checks

Check the generator set for loose or damaged components and repair or replace as required.

Digital Control

Configure digital control as specified in digital control manual.

Electrical System

Verify all electrical connections are secure and wiring is complete and inspected. Replace and secure any access panels that may have been removed during installation.

Starting

After the installation is complete, make sure the lubricating system is primed and the system is working properly. Routine inspections are recommended.

Refer to the specified genset Operation manual for important safety precautions and recommended procedures for starting the genset. Only use the start-up procedures outlined in the "Genset Operation Manual" when starting of the genset is required.This is important to verify proper operation. Start the genset as outlined in the operation manual and verify all engine and generator display readings are accurate values.

PAGE 80 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorOperation Safety Maintenance SafetyEmergencies Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingAlways remember Safety FIRST!!! Safety involves two IntroductionIntroduction About This ManualApplication and Installation InstallationOverview ApplicationInstallation Overview Cold Climates and Derating FactorsLocation Outdoor Locations„ Static Uninterrupted Power Supplies UPS Genset Sizing ProcedureGenset Sizing Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Running load should not be Generator Set Sizing Calculations Select a Generator SetEstablish the minimum size required Single-Phase Induction Motor Genset Sizing Determining Load CharacteristicsDetermining Load Characteristics Lighting Calculate SkVA as follows Genset Sizing Determining Load CharacteristicsThree-Phase Induction Motors Determining Load Characteristics Calculate SkW as followsFull SkVA 100Three Phase Nema Motor Code Table 201Synchronous Motors Variable Frequency DrivesStatic UPS Equation above Output kVA is the nameplate kVA capacityNoise Consideration Radiator discharge air high frequency soundNoise Laws and Regulations Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBAReducing Noise Following will help reduce structure-borne noiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseAccess to Set MountingMounting on a Slab Floor Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationVibration Isolators Mountingthe Generator SETGeneral Information Installation and Adjustment Procedure Mounting Vibration IsolatorsMechanical Installation Fuel System Diesel Fuel System InstallationDiesel Fuel Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Gaseous Fuel Supply Mechanical Installation Fuel System Gaseous FuelsContaminants Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingAdditional references include Fuel Storage RegulationsEnvironmental Protection Field Installing a Generator Exhaust System Mechanical Installation Exhaust SystemExhaust System Installation Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMechanical Installation Battery System Purpose of the BatteryMQ Power Batteries How BatteriesWorkEngine Starting System Mechanical Installation Battery System„ See the Battery Safety Instructions on Mechanical Installation NEW Battery New Battery InstallationPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist BatteriesMechanical Installation NEW Battery Removing Old BatteryDry Charged Batteries Charged and Moist Batteries ActivationBattery System -TESTING Battery BatteryTestingStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartCharging LowWater-loss Batteries Battery System Charging BatteryBattery Storage Battery System Battery Charger Battery System Battery Charger FC & FCA Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Safety Battery System Battery Charger SafetyBattery Charger Installation Mechanical Installation -VENTILATION and Cooling Engine CoolingVentilation and Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationRadiator Set Requirements Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well Installation19,200/60x8 = 40 gpm Mechanical Installation Heat Exchanger CoolingHeat Exchanger Coolant Heaters Coolant TreatmentCoolantTreatment Electrical Installation DC Controlwiring DC Control Wiring Control BOX Back Panel Control BoxControl box contains the following „ Digital Control Module „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputElectrical Terminations Mounted fuel tank is used, the electrical stub-upBreaker Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help