Multiquip MQP45GM, MQP20IZ, MQP40IZ Battery System Battery Charger, FC & FCA Battery Charger

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BATTERY SYSTEM — BATTERY CHARGER

FC & FCA Battery Charger

In addition to the LC battery charger, a variation of full featured battery chargers are offered. The FC & FCA battery chargers have all of the standard features previously listed, and also include the following:

zComprehensive alarm system that meets NFPA requirements.

zSoft start that ensures smooth start-up.

zAC & DC breakers (20 & 25 amp units).

zDC voltmeter.

zSeparate internal adjustment for float & boost voltages.

zSeparate internal adjustment for low and high DC alarms.

zAlarm indicators and remote contacts.

zOutput Voltage increases to 10 Amps.

All battery chargers are unfiltered and are UL listed with the standard 120 input voltage. See the following paragraphs for details on each battery charger for 12 (or 24) volt systems.

LC12(24)-500-2 Battery Charger

This is the most basic battery charger model. It provides 12

(24)VDC at 3.0 amps, 120 VAC 60 Hz single phase, automatic dual rate, temperature compensated, and has no alarms.

FC12(24)-10-2011U Battery Charger

This battery charger provides more output current than the basic charger. It provides 12 (24) VDC at 10 amps, 120 VAC 60 Hz single phase, automatic dual rate, temperature compensated, and has no alarms.

FCA12(24)-10-2411U Battery Charger

This is a full featured battery charger. It provides 12 (24) VDC at 10 amps, 120 VAC 60 Hz single phase, automatic dual rate, and is temperature compensated. In addition, it contains the following alarms:

zAC On LED

zAC Fail LED & Form C contact

zCharger Fail LED & Form C contact

zLow Battery Voltage LED & Form C contact

zHigh Battery Voltage LED & Form C contact

Figure 20. FC/FCA Battery Charger

Figure 21. Charging Current Graph

Figure 22. Temperature Compensation Graph

PAGE 58 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Contents MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of OthersSafety Message Alert Symbols Accidental StartingImportant Safety Instructions General SafetyImportant Safety Instructions General Safety RadiatorEmergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisherBattery Safety Fire Protection Genset should be inspected regularly for fire hazardsLifting the Generator Set Always drain fuel prior to liftingIntroduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This ManualOverview Application and InstallationInstallation ApplicationLocation Installation OverviewCold Climates and Derating Factors Outdoor LocationsGenset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing CalculationsStep Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100Three Phase Nema Motor Code Table 201Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacityNoise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak DayComparison Chart dBA Environmental Considerations dBAAdding Additional Sound Sources Below estimates the noise level from multiple noise sourcesEffects of Distance Distance Effects on dBASee on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noiseAcoustic Material Reducing NoiseMounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel TankMounting Foundation Mounting FoundationGeneral Information Mountingthe Generator SETVibration Isolators Installation and Adjustment Procedure Mounting Vibration IsolatorsDiesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply TankMechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe SizesMechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe SizingTypical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe SizingEnvironmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust SilencersMQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWork„ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist BatteriesDry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries ActivationStep One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load ProcedureBattery System Batterytesting Chart Battery Testing ChartBattery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery ChargerBattery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and DuctsMechanical Installation -VENTILATION and Cooling LouversMechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilationMounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optionalMechanical Installation Remote Radiator Cooling Remote Radiator CoolingMechanical Installation Hotwell Cooling Hot Well InstallationHeat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel ComponentsDC Controlwiring Control BOX Back Panel L3 3 PHGenerator Set Wire Diagram Transfer Switch AC Electrical ConnectionsAC Electrical Connections Connection Of Generator Leads For Correct Voltage OutputBreaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breakerAC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATSAC Electrical Connections Equipment Grounding Equipment GroundingElectrical Distribution System Electrical Distribution SystemPRE-START Preparation PRE-START Preparation Run the Generator SetAppendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit BreakerAppendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator SpecificationsAppendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IVGenerator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GMAppendix Dimensions and Weights MQ Power Generator Dimensions & WeightsAppendix Dimensions Andweights MQ Power Generator Dimensions & WeightsHeres HOW to GET Help