CNC
Page
Page
Controls
Controls
Navigation keys KeyFunction
Axis Jog keys KeyFunction
Arrows
Keyboard Installation
Keyboard Equivalent Key Strokes Function
Alt + c
Manual Information
Message symbols
Viii
Model, Software and Features
CNC model NC software number
Intended place of operation
689
New Functions of Software
Changed Functions of Software
Contents
Xii
Table of Contents
Xiv
Machining Fundamentals
Manual Data Input
Xvi
Tool Data
Xvii
Program Management
Xviii
Programming Canned Cycles, sub-programs
3500i
Probing Cycles
Drawing Programs
Running a Program on the Machine
Xxii
Xxiii
Xxiv
Code Edit, Help, & Advanced Features
Xxv
Advanced Programming
Xxvi
11.5 Four Axis Programming
Introduction
Introduction
ACU-RITE conversational, and G-code formats
Powering Up the CNC Machine
Emergency Stop E-STOP
Stop, Servo Reset, and CNC Shutdown
Activating/Resetting the Servos
Reset the servos as follows
Writing Programs
Operating Panel with Touch Screen display
Visual Display Unit
Screen Navigation
Operator Prompts
Menus, Dialogues, and Forms
Cursor
Main Operating Modes
General Operating Guidelines
Sub Modes
Visual
Display Unit
Upper Menu and Status Information Bar
Machine function buttons
Keyboard
Additional Buttons
Unit
Special Characters
Programming Sliders
Drag Bar
Numeric touch pad
Advanced Function buttons
Calculator
Context Sensitive Help
Using Context Sensitive Help
Button Function
Console Key Pad
Display navigation
Operating Mode Screens Main Operating Mode Screens
Manual Data Input
Program Management Screen
Mode Screens
Draw View
Program Run
Touch probes
Accessories
TS 220, TS 640 and TS 440 touch trigger probes
Electronic Edge Finder
HR electronic hand wheels
TT 140 tool touch probe for tool measurement
Machining Fundamentals
Position encoders and reference marks
Fundamentals of Positioning
Reference system on milling machines
Reference system
Polar coordinates
Designation of the axes on milling machines
Tool axis Principal axis Minor axis
Setting the pole and the angle reference axis
Angle Measurements
Absolute work piece positions
Absolute and incremental work piece positions
Incremental work piece positions
Fixture Offsets
Setting the datum
Fundamentals of Positioning
Manual Machine Positioning
Jog Mode Moves
Overriding the Spindle RPM
Adjusting the Feedrate
Manual Machine Positioning
Manual Data Input
Overview
Manual Data Input MDI
Manual Data Input Screen
Modes set from the Manual Data Input screen
Manual Data Input Mode Settings
Manual Data Input Menu Bar
MDI Menu Page two
Mill Arc manual data input
Manual Data Input Operations
Mill Arc manual data input View
Drill Cycles
Manual Data Input Cycles
Pocket Cycle Example
Rectangular Pocket Cycle data input View
Block History
Code MDI
Zero Axes
MDI Touch Screen Feature Dialogues
Program Preset
Move to Target Location
Tool
Offset
Basic Modals
Feed and Speed
Manual Data Input MDI
MDI Teach
Button Function
Tool Management
Tool Table / Tool Management
Tool Table
Tool Compensation Required Data
Locating the Tool Table
Tool numbers / Tool names
Sign for the length difference ΔL
Tool Table Menu Bar
Editing the tool table
Second Menu Bar
Clearing the current tool table
Clearing an entire line of tool data
Find
Finding a tool using text
Teach, and Teach Program
Clear Feature
Tool Table Structure
Feeds & Speeds Overview
Feeds & Speeds Table
Feeds & Speeds Table Structure
Number
Column Description Tool Number
Tool Diameter
Tool Length
Using the Feeds & Speeds Table
Simulation Tool and Offset Tables
T1 Format Description
Tool Data
Codes, and Tool Activation
Activating Offsets via the Program
Entering Tool Length Offsets in the Tool Table
Tool-Length Offsets
Diameter Offset in Tool Table
Contouring without radius compensation
Tool Radius Compensation
Contouring with radius compensation
Radius compensation Machining corners
Line Tangent Entry Move
Ramping into a Compensation Move
Line Perpendicular Entry Move
Line Arc Tangent Entry Move
Arc Tangent Entry Move
Special Code Temporary Change of Tool Diameter
Path of Tool During Tool Compensation
Tool Compensation Path
Compensation Around Acute Angles
Intersecting Points
General Precautions
Tool Life Management
Fixture Offsets Tool menu
Activate Tool Life Management
Lock, or Unlock a Tool
Replacement Tool RT
Tool Data
Program Management
Program Management Introduction
Accessing Program Management
Program Screen Description
Program Manager Menu Bar
Utility Function Buttons
Display window arrangement
Folder Filter
Program Manager Functions
Advanced Folder Filter
Preview button
Utility Button Functions
Paste Program button
Program Properties
Sorting Folder Contents
Recycle Bin
USB Access
Creating a New Part Program
Creating, Editing, & Selecting to Run
Editing an Existing Part Program
Program selection
Selecting a Program To Run
Conversational Editing
From Draw
Conversational Programming
Getting Started
Direct
101
Program Edit Screen
Program Edit buttons
Milling Button
Conversational Data Input Cycles
103
Milling Feature Buttons
105
More Milling Button
Drill Features Button
107
Pocket Cycles Button
RMS
Other Cycles Button
109
Program Editing
Mark a program block
Unmark a block, or blocks
Inserting a program block
Deleting a program block
111
Canceling edits to a program block
Copy/Paste Blocks in a program
Moving Blocks in a program
Editing an existing block
Restore edits to a program block
Find Specific Text or Code in a program
Program Text Editing
113
Preview Side Bar Menu
Program Edit Preview
115
Preview Features Menu
Program / Display Relation
Programming Canned Cycles, sub-programs
Line-to-Line Corner Rounding
Explaining Basic Cycles
Round/Chamfer
Corner Rounding
119
Line-to-Arc Corner Rounding
Arc-to-Arc Corner Rounding
Chamfering
Field Code Description
Rapid
Rapid Move
Rapid Move EndPoint
Rapid Move Angle
Rapid Move Angle and Radius
121
Rapid Move Radius
Rapid Move Angle and Y
123
Line
Rapid Move Radius and Y
Line Move
Line Move EndPoint
Line Move Angle
Line Move Angle and Radius
125
Line Move Radius
Line Move Angle and Y
127
Line Move Radius and Y
Arc Move
Arc
129
Arc Move Radius and EndPoint
Arc Move Center and EndPoint
131
Arc Move Center and Angle
Using Arc Center and EndPoint to create a circle
133
Dwell
Plane Selection
135
Reference Point Return
Fixture Offset Work Coordinate System Select
Unit Inch/MM
Dimension Abs/Inc
137
Absolute Zero Set
139
Block Form
Temporary Path Tolerance
141
System Data
FeedRate 4th-Axis
FeedRate
Functions
Spindle RPM
143
Tool Definition and Activation
Block Description
Repeat Blocks
145
0000
Canned Cycles
Canned Cycles
147
Drilling, Tapping, and Boring
Drilling Cycles
Basic Drill Cycle
Peck Drill Cycle
Counterbore Drill Cycle
149
Tapping Cycle
Boring Unidirectional Cycle
Boring Bidirectional Cycle
151
Chip Break Cycle
153
Flat Bottom Boring Cycle
Drill Bolt Hole Cycle
155
Drill Pattern Cycle
Mill Cycle
Milling Cycles
157
EndMill Cycle
159
Face Mill Cycle
160
161
Hole Mill Cycle
Thread Mill Cycle
163
164
165
Circular Profile Cycle
166
167
Rectangular Profile Cycle
168
Pocket Cycle Overview
Pocket Cycles
169
Draft Angle Pocket Cycle
171
Rectangular Pocket Cycle
173
Circular Pocket Cycle
175
Plunge Rectangular Pocket Cycle
177
Plunge Circular Pocket Cycle
179
Frame Pocket Cycle
181
Ring Pocket Cycle
183
Slot Cycle
185
Circular Slot Cycle
187
Irregular Pocket Cycle
189
Islands
191
Bottom Finish
Side Finish
Programming the Engrave Cycle
Engraving Cycles
193
194
195
Programming the Arc Engrave Cycle
’clock position. Optional
Tool, and Spindle Probe cycles
Probing Cycles
197
Tool Probe Cycles
199
Tool Probe Calibration Cycle
200
201
Tool Length and Diameter Offset Preset
202
203
To use the automatic tool preset
205
206
207
Manual Tool-Length Offset Preset
209
210
211
Manual Tool Diameter Measure for Special Tools
212
213
Tool Breakage, Length and Diameter Wear Detection
215
216
217
Spindle Probe Settings
Spindle Probe
Spindle Probe Cycles
Spindle Probe Calibration Cycle
219
Edge Finding
221
Outside Corner Finding
222
223
Inside Corner Finding
224
225
Inside/Outside Boss/Hole Finding
226
227
Inside/Outside Web Finding
228
229
Protected Probe Positioning
Skew Compensation
231
232
233
Using the Z Work Offset Update Feature
Ending the Main Program
Sub-programs
Sub-program information
Overview
235
Defining a sub-program
Ending a sub-program
Calling a sub-program
Looping a sub-program
237
Rotate, Mirror, and/or Scale a sub-program
238
Pocket/Island example
Pocket and Islands example
239
240
241
242
243
244
245
246
247
248
249
250
251
252
Drawing Programs
Viewing Programs
Draw
255
Starting Draw
View Options Menu
257
Adjust View Menu
Zoom
Adjust Block Form
Pan Drawing View
Rotate Drawing View
259
Line View Adjustments
261
Draw Options
Sim Tools
Running a Program on the Machine
Running a program
Auto mode
Modes of Programmed Operation
265
Clearing a Messages
Starting a program
Pause, or Stop a running program
Single Step
Select a Starting Block
Block Search
267
Using Draw with running programs
269
Program
Program Status Area
Running
Parts Counter
Accessing the Tool Table
Program Run Timers
271
Key Name Function
Axis Jog keys
273
In-Program Axis Jogging
274 Running a Program on the Machine
CAM Programming
CAM Programming
CAM Mode
Recommended CAM Programming Sequence
Geometry and Shapes
CAM Mode Mouse Operations
Graphics Area 2D View Refer to Viewing Tools
Graphics Area 3D Tool Path Views Refer to Viewing Tools
Activating CAM Mode
CAM Mode Screen
279
Creating a New Program
CAM Mode buttons
Geometry Toolbar buttons Button Function
Point Editing
Point Tool buttons
281
Line Tool buttons
283
Editing a Line
Circle Editing
Circle Tool buttons
285
Shape Tool buttons
Tool Path Buttons
287
Tool Path Data Input
Quick Coordinate Entry
Job Setup Basic tab
Coolant
Tool Action
Spindle Direction
Job Setup Advanced tab
Comment Tab
Block Form Basic tab
Drilling Cycle
295
Drill Cycle Boring Unidirectional
Drill Cycle Chip Break
Drill Cycle Flat Bottom Boring
Basic tab
Drilling dialogue
Bolt Hole tab
Setup tab
297
Comment tab
Pattern tab
299
Mill Cycle
Tool Enter the tool number to use for the cycle
301
Pocket Cycle
302 CAM Programming
303
Pocket Finish Cycles
Bottom tab
Side tab
Adding a Machining Side
305
Engraving Cycle
Adding a Program Directive
Program Directive
Modifying Tools Buttons Button Function
Modifying Toolbar
307
Viewing Tool Buttons Button Function
Viewing Tools
CAM Tool Buttons Button Function
CAM Mode buttons
309
Layers button
311
CAM Setup
Selection tab
Output tab
Tool Table tab
Display tab
313
View Buttons
Defining Geometry
Geometry
315
Completing the Geometry
316 CAM Programming
317
Finalizing the geometry
Creating the shape
Importing a DXF File
DXF Import Feature
DXF Entities Supported
DXF Entities Not Supported
Corner Radius inserting
Modifying Tools
Chamfer inserting
321
Trimming Geometry
Delete button
Properties button
Copying a Shape
Shapes
Moving a Shape
323
Tool Table
Chip Load Finish
Tool Table Parameters
Number of Teeth
Chip Load Rough
325
Setting up the Tool Table
Importing a Tool Table
Exporting a Tool Table
Tool Paths
Creating a Tool Path in CAM Mode
Tool Path Verification
Use Existing Shape
Tool Path Editing
327
Arranging Tool Paths Sequence
Editing a Tool Path
Disabling, and Enabling Tool Paths
Deleting Tool Paths
Files Created
CAM Mode file types Program generated by CAM
10.1
Smart Programming
Exercise One
CAM Example
331
Connecting the Geometry
333
334 CAM Programming
335
Creating the tool paths
336 CAM Programming
337
338 CAM Programming
Create Circle Geometry
Example Two
339
340 CAM Programming
341
Create Line Geometry
342 CAM Programming
343
Programming
344 CAM Programming
345
346 CAM Programming
347
348 CAM Programming
Code Edit, Help, & Advanced Features
Code Program Editing
Activating Edit Mode
351
When editing a program, the following buttons are available
353
Edit Features menu
354
355
Delete a Character
357
358
Overwriting Text
Inserting Text
359
360
361
Replace Specific Text, or Code in a program
Preview Features
363
Edit Help Preview
Code
Code and M-Code Definitions
Exact Stop Mode OFF. Modal Contouring Mode. De-activates
Shifts the location of Absolute Zero to a preset location.
Contouring Mode OFF. Modal Exact Stop Check. Activates
In-Position Mode
G80
367
End Mill Cycle
Code Definition
Typing in M-Codes
Typing in Address Words
369
Activating Edit Help
Edit Help
371
Help Graphic Screens
372
Multi -Segment Blocks
Basic Modal Functions
373
Drilling Cycles
Arcs
Milling and Profiles
Pocket Cycles
375
Spindle Probing
Rotation, Scaling, and Mirroring
Tool Radius Compensation
Tool Probing
377
Other G Functions
379
All M Functions
Basic M Functions
Cooling, Cleaning, and Lubrication
Tool Change
Spindle Functions
381
Code Function
Code Function Spindle Speed Commands spindle speeds S
Advanced Programming
Miscellaneous M-Code
383
Control M Codes
Order of Execution
385
In-Position Mode Exact Stop Check
Contouring Mode Cutting Mode
Programming Non-modal Exact Stop
Return from Reference Point
Setting Stroke Limit
Move Reference from Machine Datum
387
Modifiers
Block Separators
Modifier Function
Temporary Format T1 D.5500 L-1.1000
Tool Offset Modification
Block #
Tool Modification Programming Example
389
O1 * SUBPGM-1
Operators and Functions Expression
Expressions and Functions
391
Expression Function
393
Examples Ref. Example
394
Variable Description
System Variables
395
User Variables
397
Variable Programming Parametric
Block Skip
Example N11 #1000 = 1 *Note 0=OFF, 1=ON
Example N11 #1002 = 1 *Note 0=OFF, 1=ON
Select Block Skip
Parameters and Variable Registers
Contents of Variables Print
399
Setting and Direct Transfer Variables
401
Indirect Transfer
Storing Result of Computation
403
Variable Programming Examples
SET Loop Number 1 IN. DP
405
#111 = 0 * SET Side CUT Increment to
Format # Function
User Macros G65, G66, G67
407
Macro Body Structure
409
Setting and Passing Parameters
O99 * WINDOW-MACRO-CALL
G65 Macro Programming, Main
411
G65 Macro Programming, Macro sub-program
O101 * SLOTCALL.G
G66/G67 Macro Programming
413
SLOTMAC.G Program
11.4
415
Macro Programming Hole Milling Macro
X1.5 Y0 * Move to Hole Center G1 Z-.5 * Move Z to Depth
417
G64 * Contouring Mode IF#70 then * COUNTER-CLOCKWISE
419
Probe Move G31
421
Conditional Statements
If Goto
423
Unconditional Loop Repeat
Short Form Addressing
Command Abbreviation
Logical and Comparative Terms
Statement Symbol True/false Table
425
Inequality Operators Not
427
File Inclusion
TOOLCHNG.G
429
Rotary
Four Axis Programming
Axis Type
Linear
Programming Examples
Rotary Axis Programming Conventions
431
T1 *#3 Centerdrill
433
O1 * Groove
T1 * Special THD-TOOLS3500
Software Update
Procedure for updating the software
Software Update
Updating System Software
Off-Line Software
Off-Line Simulator
13.1 3500i Off-Line Software
System Requirements
439
Installation
Operation
Updating
440
441
Index
442
MDI
443
444
Page
770530-25 Ver 2014