Ver 2014 | Acu-Rite CNC 3500i specification

HEIDENHAIN CORPORATION

333 East State Parkway

Schaumburg, IL 60173-5337 USA

+1 (847) 490-1191 +1 (847) 490-3931

E-Mail: info@heidenhain.com

www.heidenhain.com

770530-25 Ver 00

4/2014

Image 472

Acu-Rite CNC 3500i user manual Ver 2014

Contents

CNC Page Page Controls Controls Axis Jog keys KeyFunction Navigation keys KeyFunction Keyboard Installation Keyboard Equivalent Key Strokes FunctionAlt + c Arrows Message symbols Manual Information Model, Software and Features CNC model NC software numberIntended place of operation Viii New Functions of Software 689 Changed Functions of Software Contents Xii Table of Contents Machining Fundamentals Xiv Manual Data Input Tool Data Xvi Program Management Xvii Programming Canned Cycles, sub-programs Xviii Probing Cycles 3500i Drawing Programs Running a Program on the Machine Xxii Xxiii Code Edit, Help, & Advanced Features Xxiv Advanced Programming Xxv 11.5 Four Axis Programming Xxvi Introduction ACU-RITE conversational, and G-code formats Introduction Powering Up the CNC Machine Stop, Servo Reset, and CNC Shutdown Activating/Resetting the ServosReset the servos as follows Emergency Stop E-STOP Writing Programs Operating Panel with Touch Screen display Visual Display UnitScreen Navigation Operator Prompts Menus, Dialogues, and FormsCursor General Operating Guidelines Main Operating Modes Sub Modes Visual Display UnitUpper Menu and Status Information Bar Machine function buttons Keyboard Additional Buttons UnitSpecial Characters Programming Sliders Numeric touch pad Drag Bar Calculator Advanced Function buttons Using Context Sensitive Help Context Sensitive Help Button Function Console Key Pad Display navigation Operating Mode Screens Main Operating Mode ScreensManual Data Input Mode Screens Program Management Screen Program Run Draw View Touch probes AccessoriesTS 220, TS 640 and TS 440 touch trigger probes Electronic Edge Finder HR electronic hand wheelsTT 140 tool touch probe for tool measurement Machining Fundamentals Fundamentals of Positioning Position encoders and reference marks Reference system Reference system on milling machines Polar coordinates Designation of the axes on milling machinesTool axis Principal axis Minor axis Setting the pole and the angle reference axis Angle Measurements Absolute work piece positions Absolute and incremental work piece positionsIncremental work piece positions Setting the datum Fixture Offsets Fundamentals of Positioning Jog Mode Moves Manual Machine Positioning Adjusting the Feedrate Overriding the Spindle RPM Manual Machine Positioning Manual Data Input Overview Manual Data Input MDIManual Data Input Screen Manual Data Input Mode Settings Modes set from the Manual Data Input screen Manual Data Input Menu Bar MDI Menu Page two Manual Data Input Operations Mill Arc manual data input Mill Arc manual data input View Manual Data Input Cycles  Drill Cycles Pocket Cycle Example Rectangular Pocket Cycle data input View Block History Code MDI MDI Touch Screen Feature Dialogues Zero Axes Program Preset Move to Target Location Tool Offset Basic Modals Feed and Speed Manual Data Input MDI MDI Teach Button Function Tool Management Tool Table / Tool Management Tool TableTool Compensation Required Data Locating the Tool Table Tool numbers / Tool namesSign for the length difference ΔL Editing the tool table Tool Table Menu Bar Second Menu Bar Clearing an entire line of tool data Clearing the current tool table Finding a tool using text Find Clear Feature Teach, and Teach Program Tool Table Structure Feeds & Speeds Overview Feeds & Speeds TableFeeds & Speeds Table Structure Column Description Tool Number Tool DiameterTool Length Number Using the Feeds & Speeds Table Simulation Tool and Offset Tables Tool Data Codes, and Tool ActivationActivating Offsets via the Program T1 Format Description Tool-Length Offsets Entering Tool Length Offsets in the Tool Table Diameter Offset in Tool Table Tool Radius Compensation Contouring without radius compensation Contouring with radius compensation Radius compensation Machining corners Line Tangent Entry Move Ramping into a Compensation MoveLine Perpendicular Entry Move Arc Tangent Entry Move Line Arc Tangent Entry Move Special Code Temporary Change of Tool Diameter Tool Compensation Path Path of Tool During Tool Compensation Intersecting Points Compensation Around Acute Angles General Precautions Tool Life Management Fixture Offsets Tool menuActivate Tool Life Management Replacement Tool RT Lock, or Unlock a Tool Tool Data Program Management Program Management Introduction Accessing Program ManagementProgram Screen Description Program Manager Menu Bar Utility Function Buttons Display window arrangement Folder Filter Program Manager FunctionsAdvanced Folder Filter Utility Button Functions Preview button Paste Program button Sorting Folder Contents Program Properties USB Access Recycle Bin Creating a New Part Program Creating, Editing, & Selecting to RunEditing an Existing Part Program Selecting a Program To Run Program selection Conversational Editing Conversational Programming Getting StartedDirect From Draw Program Edit Screen 101 Program Edit buttons Milling Button Conversational Data Input Cycles103 Milling Feature Buttons More Milling Button 105 Drill Features Button Pocket Cycles Button 107 Other Cycles Button  RMS Program Editing Mark a program blockUnmark a block, or blocks 109 Deleting a program block Inserting a program block Canceling edits to a program block Copy/Paste Blocks in a programMoving Blocks in a program 111 Restore edits to a program block Editing an existing block Find Specific Text or Code in a program Program Text Editing113 Program Edit Preview Preview Side Bar Menu Preview Features Menu 115 Program / Display Relation Programming Canned Cycles, sub-programs Explaining Basic Cycles Round/ChamferCorner Rounding Line-to-Line Corner Rounding Line-to-Arc Corner Rounding Arc-to-Arc Corner RoundingChamfering 119 Rapid Rapid MoveRapid Move EndPoint Field Code Description Rapid Move Angle Rapid Move Angle and Radius121 Rapid Move Angle and Y Rapid Move Radius Line Rapid Move Radius and YLine Move 123 Line Move EndPoint Line Move Angle Line Move Angle and Radius125 Line Move Angle and Y Line Move Radius Line Move Radius and Y 127 Arc Arc Move Arc Move Radius and EndPoint 129 Arc Move Center and EndPoint Arc Move Center and Angle 131 Using Arc Center and EndPoint to create a circle Dwell 133 Plane Selection Reference Point Return 135 Fixture Offset Work Coordinate System Select Unit Inch/MM Dimension Abs/Inc137 Absolute Zero Set Block Form 139 Temporary Path Tolerance System Data 141 FeedRate FeedRate 4th-Axis Functions Spindle RPM143 Tool Definition and Activation Block Description Repeat Blocks145 0000 Canned Cycles Canned Cycles147 Drilling, Tapping, and Boring Drilling CyclesBasic Drill Cycle Peck Drill Cycle Counterbore Drill Cycle149 Tapping Cycle Boring Unidirectional Cycle Boring Bidirectional Cycle151 Chip Break Cycle Flat Bottom Boring Cycle 153 Drill Bolt Hole Cycle Drill Pattern Cycle 155 Milling Cycles Mill Cycle 157 EndMill Cycle Face Mill Cycle 159 160 Hole Mill Cycle 161 Thread Mill Cycle 163 164 Circular Profile Cycle 165 166 Rectangular Profile Cycle 167 168 Pocket Cycle Overview Pocket Cycles169 Draft Angle Pocket Cycle 171 Rectangular Pocket Cycle 173 Circular Pocket Cycle 175 Plunge Rectangular Pocket Cycle 177 Plunge Circular Pocket Cycle 179 Frame Pocket Cycle 181 Ring Pocket Cycle 183 Slot Cycle 185 Circular Slot Cycle 187 Irregular Pocket Cycle 189 Islands Bottom Finish 191 Side Finish Programming the Engrave Cycle Engraving Cycles193 194 Programming the Arc Engrave Cycle 195 ’clock position. Optional Tool, and Spindle Probe cycles Probing Cycles197 Tool Probe Cycles Tool Probe Calibration Cycle 199 200 Tool Length and Diameter Offset Preset 201 202 203 To use the automatic tool preset 205 206 207 Manual Tool-Length Offset Preset 209 210 Manual Tool Diameter Measure for Special Tools 211 212 213 Tool Breakage, Length and Diameter Wear Detection 215 216 Spindle Probe Settings Spindle ProbeSpindle Probe Cycles 217 Spindle Probe Calibration Cycle 219 Edge Finding Outside Corner Finding 221 222 Inside Corner Finding 223 224 Inside/Outside Boss/Hole Finding 225 226 Inside/Outside Web Finding 227 228 Protected Probe Positioning 229 Skew Compensation 231 232 Using the Z Work Offset Update Feature 233 Sub-programs Sub-program informationOverview Ending the Main Program Defining a sub-program Ending a sub-programCalling a sub-program 235 Looping a sub-program Rotate, Mirror, and/or Scale a sub-program 237 238 Pocket/Island example Pocket and Islands example239 240 241 242 243 244 245 246 247 248 249 250 251 252 Drawing Programs Draw Viewing Programs Starting Draw 255 View Options Menu Adjust View Menu 257 Adjust Block Form Zoom Pan Drawing View Rotate Drawing View259 Line View Adjustments Draw Options 261 Sim Tools Running a Program on the Machine Running a program Auto modeModes of Programmed Operation Clearing a Messages Starting a programPause, or Stop a running program 265 Single Step Select a Starting Block Block Search267 Using Draw with running programs Program Program Status AreaRunning 269 Parts Counter Accessing the Tool Table Program Run Timers271 Axis Jog keys Key Name Function In-Program Axis Jogging 273 274 Running a Program on the Machine CAM Programming CAM Mode CAM Programming Recommended CAM Programming Sequence CAM Mode Mouse Operations Graphics Area 2D View Refer to Viewing ToolsGraphics Area 3D Tool Path Views Refer to Viewing Tools Geometry and Shapes Activating CAM Mode CAM Mode Screen279 Creating a New Program CAM Mode buttonsGeometry Toolbar buttons Button Function Point Editing Point Tool buttons281 Line Tool buttons Editing a Line 283 Circle Tool buttons Circle Editing Shape Tool buttons 285 Tool Path Buttons Tool Path Data Input 287 Quick Coordinate Entry Job Setup Basic tab Coolant Tool ActionSpindle Direction Job Setup Advanced tab Comment Tab Block Form Basic tab Drilling Cycle Drill Cycle Boring Unidirectional Drill Cycle Chip BreakDrill Cycle Flat Bottom Boring 295 Drilling dialogue Basic tab Bolt Hole tab Setup tab297 Pattern tab Comment tab Mill Cycle 299  Tool Enter the tool number to use for the cycle Pocket Cycle 301 302 CAM Programming Pocket Finish Cycles Bottom tabSide tab 303 Adding a Machining Side Engraving Cycle 305 Program Directive Adding a Program Directive Modifying Tools Buttons Button Function Modifying Toolbar307 Viewing Tools Viewing Tool Buttons Button Function CAM Tool Buttons Button Function CAM Mode buttons309 Layers button CAM Setup Selection tabOutput tab 311 Display tab Tool Table tab View Buttons 313 Geometry Defining Geometry Completing the Geometry 315 316 CAM Programming Finalizing the geometry 317 Creating the shape DXF Import Feature DXF Entities SupportedDXF Entities Not Supported Importing a DXF File Corner Radius inserting Modifying ToolsChamfer inserting Trimming Geometry Delete buttonProperties button 321 Copying a Shape ShapesMoving a Shape Tool Table 323 Tool Table Parameters Number of TeethChip Load Rough Chip Load Finish Setting up the Tool Table Importing a Tool TableExporting a Tool Table 325 Tool Paths Creating a Tool Path in CAM ModeTool Path Verification Use Existing Shape Tool Path Editing327 Editing a Tool Path Disabling, and Enabling Tool PathsDeleting Tool Paths Arranging Tool Paths Sequence CAM Mode file types Program generated by CAM 10.1Smart Programming Files Created CAM Example Exercise One 331 Connecting the Geometry 333 334 CAM Programming Creating the tool paths 335 336 CAM Programming 337 338 CAM Programming Create Circle Geometry Example Two339 340 CAM Programming Create Line Geometry 341 342 CAM Programming Programming 343 344 CAM Programming 345 346 CAM Programming 347 348 CAM Programming Code Edit, Help, & Advanced Features Activating Edit Mode Code Program Editing 351 When editing a program, the following buttons are available Edit Features menu 353 354 355 Delete a Character 357 358 Overwriting Text Inserting Text359 360 Replace Specific Text, or Code in a program 361 Preview Features Edit Help Preview 363 Code and M-Code Definitions Code Shifts the location of Absolute Zero to a preset location. Contouring Mode OFF. Modal Exact Stop Check. ActivatesIn-Position Mode Exact Stop Mode OFF. Modal Contouring Mode. De-activates G80 End Mill Cycle 367 Code Definition Typing in M-Codes Typing in Address Words369 Edit Help Activating Edit Help Help Graphic Screens 371 372 Multi -Segment Blocks Basic Modal Functions373 Arcs Drilling Cycles Milling and Profiles Pocket Cycles375 Rotation, Scaling, and Mirroring Spindle Probing Tool Radius Compensation Tool Probing377 Other G Functions All M Functions 379 Cooling, Cleaning, and Lubrication Basic M Functions Tool Change Spindle Functions381 Code Function Spindle Speed Commands spindle speeds S Advanced ProgrammingMiscellaneous M-Code Code Function Control M Codes 383 Order of Execution In-Position Mode Exact Stop Check Contouring Mode Cutting ModeProgramming Non-modal Exact Stop 385 Return from Reference Point Setting Stroke LimitMove Reference from Machine Datum Modifiers Block SeparatorsModifier Function 387 Tool Offset Modification Temporary Format T1 D.5500 L-1.1000 Block # Tool Modification Programming Example389 O1 * SUBPGM-1 Operators and Functions Expression Expressions and Functions391 Expression Function Examples Ref. Example 393 394 Variable Description System Variables395 User Variables Variable Programming Parametric Block SkipExample N11 #1000 = 1 *Note 0=OFF, 1=ON 397 Select Block Skip Example N11 #1002 = 1 *Note 0=OFF, 1=ON Parameters and Variable Registers Contents of Variables Print399 Setting and Direct Transfer Variables Indirect Transfer 401 Storing Result of Computation Variable Programming Examples 403 SET Loop Number 1 IN. DP 405 #111 = 0 * SET Side CUT Increment to Format # Function User Macros G65, G66, G67407 Macro Body Structure Setting and Passing Parameters 409 G65 Macro Programming, Main O99 * WINDOW-MACRO-CALL G65 Macro Programming, Macro sub-program 411 G66/G67 Macro Programming O101 * SLOTCALL.G SLOTMAC.G Program 413 11.4 Macro Programming Hole Milling Macro 415 X1.5 Y0 * Move to Hole Center G1 Z-.5 * Move Z to Depth 417 G64 * Contouring Mode IF#70 then * COUNTER-CLOCKWISE 419 Probe Move G31 Conditional Statements 421 If Goto Unconditional Loop Repeat 423 Command Abbreviation Short Form Addressing Logical and Comparative Terms Statement Symbol True/false Table425 Inequality Operators Not File Inclusion 427 TOOLCHNG.G 429 Four Axis Programming Axis TypeLinear Rotary Programming Examples Rotary Axis Programming Conventions431 T1 *#3 Centerdrill O1 * Groove 433 T1 * Special THD-TOOLS3500 Software Update Procedure for updating the software Software UpdateUpdating System Software Off-Line Software Off-Line Simulator 13.1 3500i Off-Line SoftwareSystem Requirements Installation OperationUpdating 439 440 Index 441 MDI 442 443 444 Page 770530-25 Ver 2014