2.1 Fundamentals of Positioning

2.1 Fundamentals of Positioning

Position encoders and reference marks

The machine axes are equipped with position encoders that register the positions of the machine table or tool. Linear axes are usually equipped with linear encoders, rotary tables and tilting axes with angle encoders.

When a machine axis moves, the corresponding position encoder generates an electrical signal. The CNC evaluates this signal and calculates the precise actual position of the machine axis.

If there is a power interruption, the calculated position will no longer correspond to the actual position of the machine slide. To recover this association, incremental position encoders are provided with reference marks. The scales of the position encoders contain one or more reference marks that transmit a signal to the CNC when they are crossed over. From that signal the CNC can re-establish the assignment of displayed positions to machine positions. For linear encoders with distance-coded reference marks the machine axes need to move by no more than 20 mm, for angle encoders by no more than 20°.

With absolute encoders, an absolute position value is transmitted to the control immediately upon switch-on. In this way the assignment of the actual position to the machine slide position is re-established directly after switch-on.

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2 Machining Fundamentals

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Acu-Rite CNC 3500i user manual Fundamentals of Positioning, Position encoders and reference marks