8. ELECTRIC MECHANISM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error status

#14 The machine does not operate correctly for the set program during test sewing.

 

 

 

 

 

 

 

 

 

 

 

Probable causes

 

 

Check/ repair/ adjust

 

Parts to be replaced

 

 

1. Foot switch and cord defec-

See #7.

 

 

 

 

 

 

tive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error status

#15 The machine does not operate during sewing, and the error code E-20 appears on the

 

 

 

 

display window. (“E.20” appears for the KE-436B and 436C.)

 

 

 

 

 

 

Probable causes

 

 

Check/ repair/ adjust

 

Parts to be replaced

 

 

1. Cord related

to

machine

a. Make sure P3 (DC18) connector on the

 

Gate

power

supply

 

 

motor is defective

 

 

 

power supply circuit board and P13

 

cord

 

 

 

 

 

 

 

 

 

 

(DC18) on the main circuit board are

 

 

 

 

 

 

 

 

 

 

 

 

plugged in.

 

 

 

 

 

 

 

 

 

 

 

b. Make sure P5 (DC300) connector on the

 

Motor

power

supply

 

 

 

 

 

 

 

 

power supply circuit board and P12

 

cord

 

 

 

 

 

 

 

 

 

 

(DC300) connector on the main circuit

 

 

 

 

 

 

 

 

 

 

 

 

board are plugged in.

 

 

 

 

 

 

 

 

 

 

 

c. Check the connection between P11

 

Motor cable

 

 

 

 

 

 

 

 

 

(UVW) connector on the main circuit

 

 

 

 

 

 

 

 

 

 

 

 

board and the terminal block of the

 

 

 

 

 

 

 

 

 

 

 

 

machine motor.

 

 

 

 

 

 

2. Main circuit board is defec-

Replace the main circuit board with a new

 

Main circuit board

 

 

tive when fuse F1 on the

 

one when fuse F1 has blown.

 

 

 

 

 

 

main circuit board has blown.

 

 

 

 

 

 

 

 

3. Main circuit board defective

Separate P12 (DC300) connectors on the

 

Main circuit board

 

 

 

 

 

 

 

 

main circuit board, and measure the

 

 

 

 

 

 

 

 

 

 

 

 

resistance between pins 1 and 2 in the

 

 

 

 

 

 

 

 

 

 

 

 

connector on the main circuit board with

 

 

 

 

 

 

 

 

 

 

 

 

the same polarity as shown in the left

 

 

 

 

 

 

 

 

 

 

 

 

figure.

 

 

 

 

 

 

 

 

 

 

 

 

(Use of a digital meter is prohibited.)

 

 

 

 

 

 

 

Red

 

 

 

If the pointer indicates 10KΩ – 30kΩ on

 

 

 

 

 

 

 

 

 

 

the x 1kΩ range, the main circuit board is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black

 

 

 

not defective.

 

 

 

 

 

 

 

 

 

 

After measurement, rejoin P12 connectors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3646Q

 

(If the pointer does not, fuses No.2, 3, and

 

 

 

 

 

 

 

 

 

 

 

4 may be blown. Examine them.)

 

 

 

 

 

 

4. Short cycle operation has

a. Turn off the power and leave the sewing

 

 

 

 

 

 

been run continuously, so the

 

machine for 30 minutes or more.

 

 

 

 

 

 

sewing machine has over-

b. Turn the power back on. If operation is

 

 

 

 

 

 

heated

and

the

motor’s

 

normal, the problem is solved.

 

 

 

 

 

 

internal

thermostat

has

Avoid continuous sewing of sewing data that

 

 

 

 

 

 

operated.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is 15 stitches or less.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error status

#16 Error code appears on the display window after the machine operates.

 

 

 

 

 

 

 

 

 

 

 

 

Probable causes

 

 

Check/ repair/ adjust

 

Parts to be replaced

 

 

1. Synchronizer is defective or

a. Make sure that P2 (SYNCHRO) connec-

 

Synchronizer assembly

 

 

machine

is

not

adjusted

 

tor on the main circuit board and the

 

 

 

 

 

 

properly

when error

code

 

synchronizer are plugged in.

 

 

 

 

 

 

E-20 appears on the display

b. See “8-9. Checking the input sensor and

 

 

 

 

 

 

window after the machine is

 

DIP switch input” to make sure that the

 

 

 

 

 

 

started.

 

 

 

 

 

synchronizer is connected.

 

 

 

 

 

 

([E.20] KE-436B, 436C).

 

 

If signal is switched on and off, there is

 

 

 

 

 

 

 

 

 

 

 

 

no problem.

 

 

 

 

 

 

 

 

 

 

 

c. Turn the pulley by hand to check it can

 

 

 

 

 

 

 

 

 

 

 

 

easily rotate.

 

 

 

 

 

 

 

 

 

 

 

d. If error code E-20 (E.20) appears when

 

 

 

 

 

 

 

 

 

 

 

 

the machine is stopped, see “5-20.

 

 

 

 

 

 

 

 

 

 

 

 

Adjusting the thread trimming solenoid

 

 

 

 

 

 

 

 

 

 

 

 

position” for adjustment.

 

 

 

 

 

KE-430B, 430C series

186