8. ELECTRIC MECHANISM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error status

#9 Work clamp does not rise.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Probable causes

 

 

Check/ repair/ adjust

 

Parts to be replaced

 

 

<Solenoid specifications>

 

 

 

 

 

 

 

 

3. Work clamp is not raised

a. If it does not rise because of mechanical

 

 

 

 

 

 

although attempted, when no

 

problem, see “5-22. Adjusting the posi-

 

 

 

 

 

 

error code appears or error

 

tions of the presser solenoid.”

 

 

 

 

 

 

code E-61 appears on the

b. Separate P5 (SOL) connectors on the

 

Work clamp lifter sole-

 

 

display window.

 

 

main circuit board, and measure the

 

noid

 

 

 

 

• Presser bar lifter solenoid

 

resistance between pins 3 and 4 in the

 

 

 

 

 

 

defective

 

 

connector on the cable.

 

 

 

 

 

 

 

 

 

 

If the resistance is 2–3 ohms, there is no

 

 

 

 

 

 

 

 

 

 

problem. After measurement, rejoin P5

 

 

 

 

 

 

 

 

 

 

connectors.

 

 

 

 

 

 

 

 

 

 

If the resistance is 0 ohms (it means a

 

Main circuit board

 

 

 

 

 

 

short circuit), replace the main circuit

 

 

 

 

 

 

 

 

 

 

board with a new one because it may be

 

 

 

 

 

 

 

 

 

 

defective.

 

 

 

 

 

 

 

 

 

c. If the work clamp lifter solenoid does not

 

Main circuit board

 

 

 

 

3641Q

 

operate at all, the main circuit board is

 

 

 

 

 

 

 

 

 

defective.

 

 

 

 

 

 

<Pneumatic specifications>

 

 

 

 

 

 

 

 

4. The air valve is defective.

Pull out connector P14 (AIR) on the main

 

Air

valve

harness

 

 

 

 

 

 

circuit board and measure the resistance

 

assembly

 

 

 

 

 

 

 

between the following pins in the

 

 

 

 

 

 

 

 

 

 

connector on the cord:

 

 

 

 

 

 

 

 

 

 

Pins 1 and 10 (air valve for right work

 

 

 

 

 

 

 

 

 

 

clamp)

 

 

 

 

 

 

 

 

 

 

Pins 2 and 10 (air valve for left work

 

 

 

 

 

 

 

 

 

 

clamp)

 

 

 

 

 

 

 

 

 

 

Pins 3 and 10 (air valve for presser foot)

 

 

 

 

 

 

 

 

3642Q

 

The resistance in each case should be

 

 

 

 

 

 

 

 

 

300 – 400 Ω.

 

 

 

 

 

 

5. The main circuit-board IC is

Disconnect connector P14 (AIR) from the

 

Main circuit board

 

 

defective.

 

 

 

main circuit board, then turn on the power

 

 

 

 

 

 

 

 

 

 

and measure the voltage between the

 

 

 

 

 

 

 

 

 

 

circuit board connectors while turning the

 

 

 

 

 

 

 

 

 

 

work clamp switch on and off.

 

 

 

 

 

 

 

 

 

 

Pins 1 and 10 (air valve for right work

 

 

 

 

 

 

 

 

 

 

clamp)

 

 

 

 

 

 

 

 

 

 

Pins 2 and 10 (air valve for left work

 

 

 

 

 

 

 

 

 

 

clamp)

 

 

 

 

 

 

 

 

 

 

Pins 3 and 10 (air valve for presser foot)

 

 

 

 

 

 

 

 

 

 

The voltage in each case should be +20V

 

 

 

 

 

 

 

 

 

 

to 24V.

 

 

 

 

 

 

 

 

 

 

(The solenoid valve LED will light while

 

 

 

 

 

 

 

 

 

 

the power is on.)

 

 

 

 

 

 

 

 

 

 

After measurement, turn off the power,

 

 

 

 

 

 

 

 

3643Q

 

wait at least 5 minutes, and insert P14.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error status

#10 Work clamp does not lower. (Solenoid specifications only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Probable causes

 

 

Check/ repair/ adjust

 

Parts to be replaced

 

 

1. Work clamp is not raised

Same as #9-3.

 

 

 

 

 

 

when error code E-62

 

 

 

 

 

 

 

 

appears

on the

display

 

 

 

 

 

 

 

 

window.

 

 

 

 

 

 

 

 

 

 

2. Work clamp is not lowered

Same as #9-2.

 

 

 

 

 

 

although

attempted

when

 

 

 

 

 

 

 

 

error code E-63 appears on

 

 

 

 

 

 

 

 

the display window.

 

 

 

 

 

 

 

 

KE-430B, 430C series

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