Installation Maintenance Operation
GB and WSB models with 12-componentcontrol
Troubleshooting
Instant Access
Model numbers
Date Manual Number: UGB007/1103 Serial numbers
SAFETY HAZARDS
TABLE of CONTENTS
ASSEMBLY
Assembly and Installation Instructions
CHECK OUT PROCEDURE
SAFETY HAZARDS
the setting
SETTINGS and NORMAL OPERATION
SAFETY HAZARDS
Part
DISCLAIMERS PRODUCTION of FAULTY PRODUCT
ACCURACY of THIS MANUAL
ASSEMBLY and INSTALLATION INSTRUCTIONS
PART I - ASSEMBLY
1.FRAME and HOPPER assembly: bolted to skid
4.FLOW CONTROL ASSEMBLY: optional
c.Mixer motor into right side of controller
3.Hang the Color and Additive Feeders
d.Sensor cord plug into right side of controller
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WIRING CONSIDERATIONS
PROCEDURE
CHECK OUT PROCEDURE
reversed. If a FLOW CONTROL valve is installed
TURN POWER ON
LED # 2 will light
If pressing * does not display PASSWORD
DIAGNOSTICS - for the CHECK OUT PROCEDURE
Check the 1/2 amp panel front fuse
Possible model numbers are
SELECTING CORRECT MODEL
PART II - OPERATION
TURNING ON OUTPUTS - MATERIAL TYPES
How to set them is
Material TYPES are REGRIND, NATURAL, and ADDITIVE
So PLEASE read this page CAREFULLY
PERCENT OF ALL NATURALS
ADDITIVE
Components designated
ADDITIVE will be added as
When done
PASSWORD
SET MATERIAL TYPES
The Keystroke sequence to set
RATE CALIBRATION YOU DONT HAVE TO DO THIS
xx.x is Setting
SETTINGS
Enter a 3 digit setting
Regrind settings
SELECTED MODELS - SPECIAL INSTRUCTIONS
INSTRUCTIONS FOR NORMAL OPERATION
To increase throughput, using the FAST key, read
SPECIAL FEATURES
To place UPPER LIMITS on settings, read
NORMAL OPERATING SEQUENCE - EACH CYCLE
PRINTER OUTPUT and TROUBLESHOOTING sections
PARAMETERS, *78 - Changing the Password
switch DOWN
POWER ON
2.STOP END OF CYCLE / CONTINUE switch
CONTROLS and OUTPUTS 1.POWER ON switch
3.IMMEDIATE PAUSE / CONTINUE switch
5.POWER OUTPUTS receptacles on panel front
8.STROBE LIGHT AND BEEPER ALARMS
8.Alarm output operating
9.ALARM SILENCE
INVALID indicates 1.you pressed an incorrect key
11.MIXER MOTOR OUTLET
12.MIXER MOTOR ON/OFF/TIMED SWITCH
13.MIXER MOTOR FUSE - 3 amp
14.LOAD CELL input port
detailed explanation of these printouts
20.THUMBWHEEL SWITCHES
16.COMPUTER input / output
17.PANEL FUSE for duplex receptacle - 3 amp
Four digit xx.xx settings
SET: Press to review or change settings
Stop, alarm MAX wt exceeded
Alarm on weight drop
weight
KEYPAD - AUTOMATIC OPERATION MODE
weight
the PROGRAM mode
and then STOP running and sound the ALARM
To SAVE a RECIPE you must be in the PROGRAM mode
the MAINTENANCE section, PARAMETER TABLE, FLG
The ALARM
volumetric dispenses, not gravimetric. These
weights being taken
Press again
view
NEW settings may be entered directly
Press * key to backup in the list
Press * to toggle between FAST ON and FAST OFF
Press EXIT, to exit
mode only
KEYPAD - MANUAL MODE
STOP switch must be in the STOP -END
When in
weight
cancel
EXIT. Power-offalways resets this flag to OFF
EXIT will exit the sequence and close all outputs
wish to reset
and EMPTY when this key is pressed
for proper full-weight
scale display, use any known weight
KEYPAD - PROGRAM MODE
STAR FUNCTIONS available in the MANUAL mode
The PARA key operates in this mode
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The PARAMETER LIST looks like this
The default display is
STAR FUNCTIONS available in this mode
Press *,0,2 to turn on
Extrusion
If R,N,C,A is selected, PARAMETERS are set
On 140, 240, 440 and 940 models
If N,N,C,A; same as above except: 1TY = NAT 2CS
On 220 and 420 models
automatically retrieved when the
power
CLEAR procedure is
The remaining five entries are two digits each
The * key will walk you through all components
1TY= REG, 1TY= NAT, 1TY= ADD, or 1TY= OFF
The CE key will change the TYPE for a component
EXIT will exit the sequence at any time
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44 This flag for SPECIAL APPLICATIONS ONLY
47 Special function, DISPENSE systems only
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72 This flag for SPECIAL APPLICATIONS ONLY
Press *,8,3. Display will say COL OFF
The keypad sequence
Use the * key to walk through all the components
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Press EXIT when done to save new settings
1.Place the unit into the Program mode
The recommended procedure is
2.Press *88 for printout of empty bin TARE weight
Date:11/09/93 Time:17:22:01 Machine number:
PERCENTS are expressed in tenths for settings
WEIGHTS are always expressed as GRAMS
FAST key allows a higher output mode
PARAMETERS
No change is required
DLY 00488 Delay before cycle start. interrupts
automatically if the FUL parameter is changed
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Percentage adjustment limit
DS1 00000 Thumbwheel switch override setting DS2
adjustment limit
Extrusion control
Move decimal left on setting
These parameters set ALARM functions
When set
settings
1PO 00000 Pulse rate of MICRO PULSE valves
Retries occur until both conditions are met
PARAMETER LIST - FULL EXPLANATIONS
GENERAL PARAMETERS 20 parameters
3Digits 4 and 5 set the time delay before opening
2Digits 2 and 3 set the time delay before closing
FCV controls three different items
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DTI probably no need to ever change this
change only if severe vibration causes problems
KDF, WDF
No change required
EXAMPLE: ROC set to ROC
The first digit is 0 to add, 1 to subtract
The first 0 means add. The 1 is component
EXAMPLE: ROC set to ROC
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See RHL below for examples
IF ROV equals zero ROV
If material level is low, below the low sensor
The Software logic is as follows
IF ROV equals 1 to 9 ROV 10001 to ROV
The Software logic is as follows
DISPENSE STATION CONFIGURATION
DISPENSE STATION CONFIGURATION
See MAX, next, for more information
set automatically if FUL parameter is changed
WEIGHT
TL are acceptable error
starting TARE weight
consider changing if mixing is a problem
switch settings
mode only
dispense weight is
the top thumbwheel switch or from
For Extrusion Control Systems only
XCV + XRC
TCV + TRC
For Extrusion Control Systems only
Extrusion Control - Upper Adjustment Limit
Extrusion Control Adjustment Limit
Yield Control - extrusion control
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generates
MCT 02060, an alarm will
for Micro Blender air driven reciprocating mixer
Monitor Cycle Time
_TY is the number that
Designates material type for this component
designates if this Component is used and
what material TYPE it is
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Set AUTOMATICALLY when you enter settings
Sets alarm functions
Use to lock out high settings or limit access
Allows a setting entry of less then
Any setting
When a
80 % of this is expressed as _MI
10 cycles after every power up
Changes itself automatically over time
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_RP and _RD
_PT for augers and micro pulse devices only
No change required
_RD is set AUTOMATICALLY by the CALIBRATE routine
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change if you change metering device
Typical LAG TIMES are: minimum time plus five
12- for an AC motor being powered through a relay
20- for a 1 air cylinder sliding a dispense valve
127- for a automatic speed controller
The Model 200 list is the ORIGINAL BASE list
PARAMETER DEFAULT SETTINGS - TWELVE SOFTWARE
General list
Base 3K
Component lists
CHANGING PARAMETERS
PART
PASSWORD
PRINTED OUTPUTS
MONITORING
11/10/97 * * 16:17:53 * RECIPE
The CYCLE heading
OPR000
DATA line
TARE WEIGHT. DATA line
WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA line
Optional BAILOUT line
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In the example above
FLOW RATE NUMBERS: DATA line
Device
Approximate grams
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ERROR CORRECTIONS: RATE NUMBERS. DATA line
DISPENSE TIMING: DATA line
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PERCENTAGE ERRORS: DATA line
3.Third, look at the dispense TIME DATA line
^weight
SPECIAL TESTS Using the *54 flag
^dispense time ^weight dispensed ^lag time used
BAILOUT: line
PARAMETER, PRT The printout looks like this
MATERIAL USAGE INFORMATION
DATE
TIME
PASSWORD
PART IV - TROUBLESHOOTING
Press: * Display will say: PASSWORD
WHAT TO DO
See WIRING CONSIDERATIONS, ASSEMBLY section
TYPICAL PROBLEMS
ALARM begins to flash
The load cells are not plugged in
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If the ALARM flashes
Turn POWER ON
NORMAL OPERATING SEQUENCE
BEGIN operation
NATURALS second
If ALARM flashes
ADDITIVES third
MATERIAL RUNS OUT
LOAD CELL RAW SIGNAL READOUT, next page, and
Most Problems are related to LOAD CELL function
VERIFYING LOAD CELL FUNCTION
An over stressed
PASSWORD
LOAD CELL RAW SIGNAL READOUT
Press
Display will say
4.Repeat step 2, recording the weight readings
Wait for dispense then record the new weight
LOAD CELL - WEIGH BIN TEST
To verify correct operation
2.When all else fails
1.When a NEW PROGRAM CHIP has been installed
CLEAR ROUTINE
CLEAR ALL - RESTART
HARDWARE ADJUSTMENTS AIR PRESSURE
PART V - HARDWARE MAINTENANCE
Adjusting sensor sensitivity
MIX MOTOR timed power source
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MIX PROBLEMS
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Air drives have these advantages
weight is not
PASSWORD
weight that YOU use
Remove weights
DISPENSE GATES
BLENDER PREVENTIVE MAINTENANCE
LOAD CELLS
WEIGH BINS
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77 and *54 PRINTOUTS
17 pin connector
COMPUTER OUTPUTS - WIRING SUPPLEMENT
to the outside world through this connector
wire color
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APPENDIX A-1
WE’RE HERE TO HELP
HOW TO CONTACT CUSTOMER SERVICE
CALL
APPENDIX A-2
EQUIPMENT GUARANTEE PERFORMANCE WARRANTY
WARRANTY LIMITATIONS
APPENDIX B
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
CONTROL
B C A B TOP VIEW
APPENDIX B
GRAVIMETRIC BATCH BLENDERS GB 220 and 420 Models
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
C C C
SPECIFICATIONS
APPENDIX B
APPENDIX B
SPECIFICATIONS
APPENDIX B
GRAVIMETRIC BATCH BLENDERS WSBM Series models
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
Top View D
Top View, R Model D
APPENDIX B
GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 Models
SPECIFICATIONS
Dimensions inches mm
SPECIFICATIONS
APPENDIX B
MODELS
WSB 920, 940, 950 and 960 Models
GRAVIMETRIC BATCH BLENDERS
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
WSB 1840, 1850 and 1860 Models
GRAVIMETRIC BATCH BLENDERS
APPENDIX B
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C