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GB and WSB models with 12-componentcontrol
Installation Maintenance Operation
Troubleshooting
Model numbers
Date Manual Number: UGB007/1103 Serial numbers
Assembly and Installation Instructions
TABLE of CONTENTS
SAFETY HAZARDS
ASSEMBLY
SETTINGS and NORMAL OPERATION
SAFETY HAZARDS
CHECK OUT PROCEDURE
the setting
SAFETY HAZARDS
Part
DISCLAIMERS PRODUCTION of FAULTY PRODUCT
ACCURACY of THIS MANUAL
4.FLOW CONTROL ASSEMBLY: optional
PART I - ASSEMBLY
ASSEMBLY and INSTALLATION INSTRUCTIONS
1.FRAME and HOPPER assembly: bolted to skid
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3.Hang the Color and Additive Feeders
c.Mixer motor into right side of controller
d.Sensor cord plug into right side of controller
WIRING CONSIDERATIONS
TURN POWER ON
CHECK OUT PROCEDURE
PROCEDURE
reversed. If a FLOW CONTROL valve is installed
LED # 2 will light
Possible model numbers are
DIAGNOSTICS - for the CHECK OUT PROCEDURE
If pressing * does not display PASSWORD
Check the 1/2 amp panel front fuse
SELECTING CORRECT MODEL
PART II - OPERATION
So PLEASE read this page CAREFULLY
How to set them is
TURNING ON OUTPUTS - MATERIAL TYPES
Material TYPES are REGRIND, NATURAL, and ADDITIVE
ADDITIVE will be added as
ADDITIVE
PERCENT OF ALL NATURALS
Components designated
The Keystroke sequence to set
PASSWORD
When done
SET MATERIAL TYPES
RATE CALIBRATION YOU DONT HAVE TO DO THIS
Regrind settings
SETTINGS
xx.x is Setting
Enter a 3 digit setting
SELECTED MODELS - SPECIAL INSTRUCTIONS
INSTRUCTIONS FOR NORMAL OPERATION
NORMAL OPERATING SEQUENCE - EACH CYCLE
SPECIAL FEATURES
To increase throughput, using the FAST key, read
To place UPPER LIMITS on settings, read
POWER ON
PARAMETERS, *78 - Changing the Password
PRINTER OUTPUT and TROUBLESHOOTING sections
switch DOWN
5.POWER OUTPUTS receptacles on panel front
CONTROLS and OUTPUTS 1.POWER ON switch
2.STOP END OF CYCLE / CONTINUE switch
3.IMMEDIATE PAUSE / CONTINUE switch
INVALID indicates 1.you pressed an incorrect key
8.Alarm output operating
8.STROBE LIGHT AND BEEPER ALARMS
9.ALARM SILENCE
14.LOAD CELL input port
12.MIXER MOTOR ON/OFF/TIMED SWITCH
11.MIXER MOTOR OUTLET
13.MIXER MOTOR FUSE - 3 amp
17.PANEL FUSE for duplex receptacle - 3 amp
20.THUMBWHEEL SWITCHES
detailed explanation of these printouts
16.COMPUTER input / output
Alarm on weight drop
SET: Press to review or change settings
Four digit xx.xx settings
Stop, alarm MAX wt exceeded
the PROGRAM mode
KEYPAD - AUTOMATIC OPERATION MODE
weight
weight
The ALARM
To SAVE a RECIPE you must be in the PROGRAM mode
and then STOP running and sound the ALARM
the MAINTENANCE section, PARAMETER TABLE, FLG
view
weights being taken
volumetric dispenses, not gravimetric. These
Press again
Press EXIT, to exit
Press * key to backup in the list
NEW settings may be entered directly
Press * to toggle between FAST ON and FAST OFF
When in
KEYPAD - MANUAL MODE
mode only
STOP switch must be in the STOP -END
EXIT will exit the sequence and close all outputs
cancel
weight
EXIT. Power-offalways resets this flag to OFF
scale display, use any known weight
and EMPTY when this key is pressed
wish to reset
for proper full-weight
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STAR FUNCTIONS available in the MANUAL mode
KEYPAD - PROGRAM MODE
The PARA key operates in this mode
The PARAMETER LIST looks like this
Extrusion
STAR FUNCTIONS available in this mode
The default display is
Press *,0,2 to turn on
On 220 and 420 models
On 140, 240, 440 and 940 models
If R,N,C,A is selected, PARAMETERS are set
If N,N,C,A; same as above except: 1TY = NAT 2CS
The remaining five entries are two digits each
power
automatically retrieved when the
CLEAR procedure is
EXIT will exit the sequence at any time
1TY= REG, 1TY= NAT, 1TY= ADD, or 1TY= OFF
The * key will walk you through all components
The CE key will change the TYPE for a component
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44 This flag for SPECIAL APPLICATIONS ONLY
47 Special function, DISPENSE systems only
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72 This flag for SPECIAL APPLICATIONS ONLY
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The keypad sequence
Press *,8,3. Display will say COL OFF
Use the * key to walk through all the components
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Press EXIT when done to save new settings
Date:11/09/93 Time:17:22:01 Machine number:
The recommended procedure is
1.Place the unit into the Program mode
2.Press *88 for printout of empty bin TARE weight
PARAMETERS
WEIGHTS are always expressed as GRAMS
PERCENTS are expressed in tenths for settings
FAST key allows a higher output mode
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DLY 00488 Delay before cycle start. interrupts
No change is required
automatically if the FUL parameter is changed
Extrusion control
DS1 00000 Thumbwheel switch override setting DS2
Percentage adjustment limit
adjustment limit
settings
These parameters set ALARM functions
Move decimal left on setting
When set
GENERAL PARAMETERS 20 parameters
Retries occur until both conditions are met
1PO 00000 Pulse rate of MICRO PULSE valves
PARAMETER LIST - FULL EXPLANATIONS
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2Digits 2 and 3 set the time delay before closing
3Digits 4 and 5 set the time delay before opening
FCV controls three different items
No change required
change only if severe vibration causes problems
DTI probably no need to ever change this
KDF, WDF
EXAMPLE: ROC set to ROC
The first digit is 0 to add, 1 to subtract
EXAMPLE: ROC set to ROC
The first 0 means add. The 1 is component
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See RHL below for examples
IF ROV equals zero ROV
The Software logic is as follows
The Software logic is as follows
If material level is low, below the low sensor
IF ROV equals 1 to 9 ROV 10001 to ROV
set automatically if FUL parameter is changed
DISPENSE STATION CONFIGURATION
DISPENSE STATION CONFIGURATION
See MAX, next, for more information
consider changing if mixing is a problem
TL are acceptable error
WEIGHT
starting TARE weight
the top thumbwheel switch or from
mode only
switch settings
dispense weight is
For Extrusion Control Systems only
XCV + XRC
For Extrusion Control Systems only
TCV + TRC
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Extrusion Control Adjustment Limit
Extrusion Control - Upper Adjustment Limit
Yield Control - extrusion control
Monitor Cycle Time
MCT 02060, an alarm will
generates
for Micro Blender air driven reciprocating mixer
what material TYPE it is
Designates material type for this component
_TY is the number that
designates if this Component is used and
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Set AUTOMATICALLY when you enter settings
Sets alarm functions
When a
Allows a setting entry of less then
Use to lock out high settings or limit access
Any setting
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10 cycles after every power up
80 % of this is expressed as _MI
Changes itself automatically over time
_RD is set AUTOMATICALLY by the CALIBRATE routine
_PT for augers and micro pulse devices only
_RP and _RD
No change required
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change if you change metering device
127- for a automatic speed controller
12- for an AC motor being powered through a relay
Typical LAG TIMES are: minimum time plus five
20- for a 1 air cylinder sliding a dispense valve
Base 3K
PARAMETER DEFAULT SETTINGS - TWELVE SOFTWARE
The Model 200 list is the ORIGINAL BASE list
General list
Component lists
CHANGING PARAMETERS
MONITORING
PASSWORD
PART
PRINTED OUTPUTS
DATA line
The CYCLE heading
11/10/97 * * 16:17:53 * RECIPE
OPR000
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WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA line
TARE WEIGHT. DATA line
Optional BAILOUT line
Approximate grams
FLOW RATE NUMBERS: DATA line
In the example above
Device
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ERROR CORRECTIONS: RATE NUMBERS. DATA line
DISPENSE TIMING: DATA line
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PERCENTAGE ERRORS: DATA line
3.Third, look at the dispense TIME DATA line
BAILOUT: line
SPECIAL TESTS Using the *54 flag
^weight
^dispense time ^weight dispensed ^lag time used
TIME
MATERIAL USAGE INFORMATION
PARAMETER, PRT The printout looks like this
DATE
WHAT TO DO
PART IV - TROUBLESHOOTING
PASSWORD
Press: * Display will say: PASSWORD
The load cells are not plugged in
TYPICAL PROBLEMS
See WIRING CONSIDERATIONS, ASSEMBLY section
ALARM begins to flash
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BEGIN operation
Turn POWER ON
If the ALARM flashes
NORMAL OPERATING SEQUENCE
MATERIAL RUNS OUT
If ALARM flashes
NATURALS second
ADDITIVES third
An over stressed
Most Problems are related to LOAD CELL function
LOAD CELL RAW SIGNAL READOUT, next page, and
VERIFYING LOAD CELL FUNCTION
Display will say
LOAD CELL RAW SIGNAL READOUT
PASSWORD
Press
To verify correct operation
Wait for dispense then record the new weight
4.Repeat step 2, recording the weight readings
LOAD CELL - WEIGH BIN TEST
CLEAR ALL - RESTART
1.When a NEW PROGRAM CHIP has been installed
2.When all else fails
CLEAR ROUTINE
MIX MOTOR timed power source
PART V - HARDWARE MAINTENANCE
HARDWARE ADJUSTMENTS AIR PRESSURE
Adjusting sensor sensitivity
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MIX PROBLEMS
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Air drives have these advantages
Remove weights
PASSWORD
weight is not
weight that YOU use
WEIGH BINS
BLENDER PREVENTIVE MAINTENANCE
DISPENSE GATES
LOAD CELLS
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77 and *54 PRINTOUTS
wire color
COMPUTER OUTPUTS - WIRING SUPPLEMENT
17 pin connector
to the outside world through this connector
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CALL
WE’RE HERE TO HELP
APPENDIX A-1
HOW TO CONTACT CUSTOMER SERVICE
APPENDIX A-2
EQUIPMENT GUARANTEE PERFORMANCE WARRANTY
WARRANTY LIMITATIONS
APPENDIX B
SPECIFICATIONS
B C A B TOP VIEW
SPECIFICATIONS
APPENDIX B
CONTROL
APPENDIX B
GRAVIMETRIC BATCH BLENDERS GB 220 and 420 Models
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
C C C
SPECIFICATIONS
APPENDIX B
APPENDIX B
SPECIFICATIONS
APPENDIX B
GRAVIMETRIC BATCH BLENDERS WSBM Series models
SPECIFICATIONS
Top View, R Model D
SPECIFICATIONS
APPENDIX B
Top View D
APPENDIX B
GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 Models
SPECIFICATIONS
MODELS
SPECIFICATIONS
Dimensions inches mm
APPENDIX B
APPENDIX B
GRAVIMETRIC BATCH BLENDERS
WSB 920, 940, 950 and 960 Models
SPECIFICATIONS
APPENDIX B
WSB 1840, 1850 and 1860 Models
SPECIFICATIONS
GRAVIMETRIC BATCH BLENDERS
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
