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Conair GB, WSB manual Appendix C

Models: GB WSB

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APPENDIX C

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Contents

Installation Maintenance Operation GB and WSB models with 12-componentcontrolTroubleshooting Instant AccessModel numbers Date Manual Number: UGB007/1103 Serial numbersSAFETY HAZARDS TABLE of CONTENTSASSEMBLY Assembly and Installation InstructionsCHECK OUT PROCEDURE SAFETY HAZARDSthe setting SETTINGS and NORMAL OPERATIONSAFETY HAZARDS Part DISCLAIMERS PRODUCTION of FAULTY PRODUCTACCURACY of THIS MANUAL ASSEMBLY and INSTALLATION INSTRUCTIONS PART I - ASSEMBLY1.FRAME and HOPPER assembly: bolted to skid 4.FLOW CONTROL ASSEMBLY: optionalc.Mixer motor into right side of controller 3.Hang the Color and Additive Feedersd.Sensor cord plug into right side of controller PageWIRING CONSIDERATIONS PROCEDURE CHECK OUT PROCEDUREreversed. If a FLOW CONTROL valve is installed TURN POWER ONLED # 2 will light If pressing * does not display PASSWORD DIAGNOSTICS - for the CHECK OUT PROCEDURECheck the 1/2 amp panel front fuse Possible model numbers areSELECTING CORRECT MODEL PART II - OPERATION TURNING ON OUTPUTS - MATERIAL TYPES How to set them isMaterial TYPES are REGRIND, NATURAL, and ADDITIVE So PLEASE read this page CAREFULLYPERCENT OF ALL NATURALS ADDITIVEComponents designated ADDITIVE will be added asWhen done PASSWORDSET MATERIAL TYPES The Keystroke sequence to setRATE CALIBRATION YOU DONT HAVE TO DO THIS xx.x is Setting SETTINGSEnter a 3 digit setting Regrind settingsSELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION To increase throughput, using the FAST key, read SPECIAL FEATURESTo place UPPER LIMITS on settings, read NORMAL OPERATING SEQUENCE - EACH CYCLEPRINTER OUTPUT and TROUBLESHOOTING sections PARAMETERS, *78 - Changing the Passwordswitch DOWN POWER ON2.STOP END OF CYCLE / CONTINUE switch CONTROLS and OUTPUTS 1.POWER ON switch3.IMMEDIATE PAUSE / CONTINUE switch 5.POWER OUTPUTS receptacles on panel front8.STROBE LIGHT AND BEEPER ALARMS 8.Alarm output operating9.ALARM SILENCE INVALID indicates 1.you pressed an incorrect key11.MIXER MOTOR OUTLET 12.MIXER MOTOR ON/OFF/TIMED SWITCH13.MIXER MOTOR FUSE - 3 amp 14.LOAD CELL input portdetailed explanation of these printouts 20.THUMBWHEEL SWITCHES16.COMPUTER input / output 17.PANEL FUSE for duplex receptacle - 3 ampFour digit xx.xx settings SET: Press to review or change settingsStop, alarm MAX wt exceeded Alarm on weight dropweight KEYPAD - AUTOMATIC OPERATION MODEweight the PROGRAM modeand then STOP running and sound the ALARM To SAVE a RECIPE you must be in the PROGRAM modethe MAINTENANCE section, PARAMETER TABLE, FLG The ALARMvolumetric dispenses, not gravimetric. These weights being takenPress again viewNEW settings may be entered directly Press * key to backup in the listPress * to toggle between FAST ON and FAST OFF Press EXIT, to exitmode only KEYPAD - MANUAL MODESTOP switch must be in the STOP -END When inweight cancelEXIT. Power-offalways resets this flag to OFF EXIT will exit the sequence and close all outputswish to reset and EMPTY when this key is pressedfor proper full-weight scale display, use any known weightKEYPAD - PROGRAM MODE STAR FUNCTIONS available in the MANUAL modeThe PARA key operates in this mode PageThe PARAMETER LIST looks like this The default display is STAR FUNCTIONS available in this modePress *,0,2 to turn on ExtrusionIf R,N,C,A is selected, PARAMETERS are set On 140, 240, 440 and 940 modelsIf N,N,C,A; same as above except: 1TY = NAT 2CS On 220 and 420 modelsautomatically retrieved when the powerCLEAR procedure is The remaining five entries are two digits eachThe * key will walk you through all components 1TY= REG, 1TY= NAT, 1TY= ADD, or 1TY= OFFThe CE key will change the TYPE for a component EXIT will exit the sequence at any timePage 44 This flag for SPECIAL APPLICATIONS ONLY47 Special function, DISPENSE systems only Page 72 This flag for SPECIAL APPLICATIONS ONLYPress *,8,3. Display will say COL OFF The keypad sequenceUse the * key to walk through all the components PagePage Press EXIT when done to save new settings1.Place the unit into the Program mode The recommended procedure is2.Press *88 for printout of empty bin TARE weight Date:11/09/93 Time:17:22:01 Machine number:PERCENTS are expressed in tenths for settings WEIGHTS are always expressed as GRAMSFAST key allows a higher output mode PARAMETERSNo change is required DLY 00488 Delay before cycle start. interruptsautomatically if the FUL parameter is changed PagePercentage adjustment limit DS1 00000 Thumbwheel switch override setting DS2adjustment limit Extrusion controlMove decimal left on setting These parameters set ALARM functionsWhen set settings1PO 00000 Pulse rate of MICRO PULSE valves Retries occur until both conditions are metPARAMETER LIST - FULL EXPLANATIONS GENERAL PARAMETERS 20 parameters3Digits 4 and 5 set the time delay before opening 2Digits 2 and 3 set the time delay before closingFCV controls three different items PageDTI probably no need to ever change this change only if severe vibration causes problemsKDF, WDF No change requiredEXAMPLE: ROC set to ROC The first digit is 0 to add, 1 to subtractThe first 0 means add. The 1 is component EXAMPLE: ROC set to ROCPage See RHL below for examplesIF ROV equals zero ROV If material level is low, below the low sensor The Software logic is as followsIF ROV equals 1 to 9 ROV 10001 to ROV The Software logic is as followsDISPENSE STATION CONFIGURATION DISPENSE STATION CONFIGURATIONSee MAX, next, for more information set automatically if FUL parameter is changedWEIGHT TL are acceptable errorstarting TARE weight consider changing if mixing is a problemswitch settings mode onlydispense weight is the top thumbwheel switch or fromFor Extrusion Control Systems only XCV + XRCTCV + TRC For Extrusion Control Systems onlyExtrusion Control - Upper Adjustment Limit Extrusion Control Adjustment LimitYield Control - extrusion control Pagegenerates MCT 02060, an alarm willfor Micro Blender air driven reciprocating mixer Monitor Cycle Time_TY is the number that Designates material type for this componentdesignates if this Component is used and what material TYPE it isPage Set AUTOMATICALLY when you enter settingsSets alarm functions Use to lock out high settings or limit access Allows a setting entry of less thenAny setting When a80 % of this is expressed as _MI 10 cycles after every power upChanges itself automatically over time Page_RP and _RD _PT for augers and micro pulse devices onlyNo change required _RD is set AUTOMATICALLY by the CALIBRATE routinePage change if you change metering deviceTypical LAG TIMES are: minimum time plus five 12- for an AC motor being powered through a relay20- for a 1 air cylinder sliding a dispense valve 127- for a automatic speed controllerThe Model 200 list is the ORIGINAL BASE list PARAMETER DEFAULT SETTINGS - TWELVE SOFTWAREGeneral list Base 3KComponent lists CHANGING PARAMETERS PART PASSWORDPRINTED OUTPUTS MONITORING11/10/97 * * 16:17:53 * RECIPE The CYCLE headingOPR000 DATA lineTARE WEIGHT. DATA line WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineOptional BAILOUT line PageIn the example above FLOW RATE NUMBERS: DATA lineDevice Approximate gramsPage ERROR CORRECTIONS: RATE NUMBERS. DATA lineDISPENSE TIMING: DATA line Page PERCENTAGE ERRORS: DATA line3.Third, look at the dispense TIME DATA line ^weight SPECIAL TESTS Using the *54 flag^dispense time ^weight dispensed ^lag time used BAILOUT: linePARAMETER, PRT The printout looks like this MATERIAL USAGE INFORMATIONDATE TIMEPASSWORD PART IV - TROUBLESHOOTINGPress: * Display will say: PASSWORD WHAT TO DOSee WIRING CONSIDERATIONS, ASSEMBLY section TYPICAL PROBLEMSALARM begins to flash The load cells are not plugged inPage If the ALARM flashes Turn POWER ONNORMAL OPERATING SEQUENCE BEGIN operationNATURALS second If ALARM flashesADDITIVES third MATERIAL RUNS OUTLOAD CELL RAW SIGNAL READOUT, next page, and Most Problems are related to LOAD CELL functionVERIFYING LOAD CELL FUNCTION An over stressedPASSWORD LOAD CELL RAW SIGNAL READOUTPress Display will say4.Repeat step 2, recording the weight readings Wait for dispense then record the new weightLOAD CELL - WEIGH BIN TEST To verify correct operation2.When all else fails 1.When a NEW PROGRAM CHIP has been installedCLEAR ROUTINE CLEAR ALL - RESTARTHARDWARE ADJUSTMENTS AIR PRESSURE PART V - HARDWARE MAINTENANCEAdjusting sensor sensitivity MIX MOTOR timed power sourcePage MIX PROBLEMSPage Air drives have these advantagesweight is not PASSWORDweight that YOU use Remove weightsDISPENSE GATES BLENDER PREVENTIVE MAINTENANCELOAD CELLS WEIGH BINSPage 77 and *54 PRINTOUTS17 pin connector COMPUTER OUTPUTS - WIRING SUPPLEMENTto the outside world through this connector wire colorPage APPENDIX A-1 WE’RE HERE TO HELPHOW TO CONTACT CUSTOMER SERVICE CALLAPPENDIX A-2 EQUIPMENT GUARANTEE PERFORMANCE WARRANTYWARRANTY LIMITATIONS APPENDIX B SPECIFICATIONSAPPENDIX B SPECIFICATIONSCONTROL B C A B TOP VIEWAPPENDIX B GRAVIMETRIC BATCH BLENDERS GB 220 and 420 ModelsSPECIFICATIONS APPENDIX B SPECIFICATIONSC C C SPECIFICATIONSAPPENDIX B APPENDIX B SPECIFICATIONSAPPENDIX B GRAVIMETRIC BATCH BLENDERS WSBM Series modelsSPECIFICATIONS APPENDIX B SPECIFICATIONSTop View D Top View, R Model DAPPENDIX B GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 ModelsSPECIFICATIONS Dimensions inches mm SPECIFICATIONSAPPENDIX B MODELSWSB 920, 940, 950 and 960 Models GRAVIMETRIC BATCH BLENDERSSPECIFICATIONS APPENDIX BSPECIFICATIONS WSB 1840, 1850 and 1860 ModelsGRAVIMETRIC BATCH BLENDERS APPENDIX BAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C