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Conair The Conair Group Inc, Twelve Component Software, GB and WSB Model Blenders, Page, Part

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		The Conair Group Inc.
		TWELVE COMPONENT SOFTWARE
		GB and WSB Model Blenders
		TABLE of CONTENTS
GETTING STARTED, READ THIS PAGE			Page	3
SAFETY HAZARDS			Page	4
DISCLAIMERS		....................................	Page	5
PART I	-	ASSEMBLY
Assembly and Installation Instructions			Page	6
Wiring Considerations			Page	10
Check Out Procedure / Diagnostics			Page	11
Selecting	Correct Model		Page	14
PART II	-	OPERATION
Load Cell Calibration			Page	15
Turning on Outputs - Material Types			Page	16
Setting Material Types			Page	18
Rate Calibration			Page	19
Entering Settings			Page	20
Special Instructions (Micro-Pulse)			Page	21
Instructions for Normal Operation			Page	22
Special Features			Page	23
Controls and Outputs			Page	25
Keypad - Summary description			Page	29
	Automatic mode		Page	30
	Manual Mode		Page	34
	Program Mode		Page	37
Parameters - Short & Long Explanations			Page	48
		Default Settings	Page	71
		Changing / Saving Parameters	Page	73
PART III	-	PRINTER OUTPUTS
Monitoring System Accuracy			Page	74
Special Tests			Page	75
Material	Usage Information		Page	81
PART IV	-	TROUBLESHOOTING / SOFTWARE
What To Do		.....................................	Page	82
Typical Problems			Page	83
Normal Operating Sequence			Page	85
Verifying Load Cell Function			Page	87
Clear & Clear All Routines			Page	90
PART V -		HARDWARE MAINTENANCE
Hardware Adjustments			Page	91
Mix Problems			Page	92
Recalibration of Load Cells			Page	94
Preventive Maintenance			Page	95
Wiring diagram & Supplements			Page	98
Exploded View Diagrams - Parts			Page	99
Warranty	.......................................		Page 100

The Conair Group Inc.

One Conair Drive

Pittsburgh, PA 15202

412-312-6000

FAX # 412-312-6227

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Conair The Conair Group Inc, Twelve Component Software, GB and WSB Model Blenders, TABLE of CONTENTS, Page, Disclaimers

Contents

Instant Access GB and WSB models with 12-componentcontrolInstallation Maintenance Operation TroubleshootingModel numbers Date Manual Number: UGB007/1103 Serial numbersAssembly and Installation Instructions TABLE of CONTENTSSAFETY HAZARDS ASSEMBLYSETTINGS and NORMAL OPERATION SAFETY HAZARDSCHECK OUT PROCEDURE the settingSAFETY HAZARDS DISCLAIMERS PRODUCTION of FAULTY PRODUCT ACCURACY of THIS MANUALPart 4.FLOW CONTROL ASSEMBLY: optional PART I - ASSEMBLYASSEMBLY and INSTALLATION INSTRUCTIONS 1.FRAME and HOPPER assembly: bolted to skidPage 3.Hang the Color and Additive Feedersc.Mixer motor into right side of controller d.Sensor cord plug into right side of controllerWIRING CONSIDERATIONS TURN POWER ON CHECK OUT PROCEDUREPROCEDURE reversed. If a FLOW CONTROL valve is installedLED # 2 will light Possible model numbers are DIAGNOSTICS - for the CHECK OUT PROCEDUREIf pressing * does not display PASSWORD Check the 1/2 amp panel front fuseSELECTING CORRECT MODEL PART II - OPERATION So PLEASE read this page CAREFULLY How to set them isTURNING ON OUTPUTS - MATERIAL TYPES Material TYPES are REGRIND, NATURAL, and ADDITIVEADDITIVE will be added as ADDITIVEPERCENT OF ALL NATURALS Components designatedThe Keystroke sequence to set PASSWORDWhen done SET MATERIAL TYPESRATE CALIBRATION YOU DONT HAVE TO DO THIS Regrind settings SETTINGSxx.x is Setting Enter a 3 digit settingSELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION NORMAL OPERATING SEQUENCE - EACH CYCLE SPECIAL FEATURESTo increase throughput, using the FAST key, read To place UPPER LIMITS on settings, readPOWER ON PARAMETERS, *78 - Changing the PasswordPRINTER OUTPUT and TROUBLESHOOTING sections switch DOWN5.POWER OUTPUTS receptacles on panel front CONTROLS and OUTPUTS 1.POWER ON switch2.STOP END OF CYCLE / CONTINUE switch 3.IMMEDIATE PAUSE / CONTINUE switchINVALID indicates 1.you pressed an incorrect key 8.Alarm output operating8.STROBE LIGHT AND BEEPER ALARMS 9.ALARM SILENCE14.LOAD CELL input port 12.MIXER MOTOR ON/OFF/TIMED SWITCH11.MIXER MOTOR OUTLET 13.MIXER MOTOR FUSE - 3 amp17.PANEL FUSE for duplex receptacle - 3 amp 20.THUMBWHEEL SWITCHESdetailed explanation of these printouts 16.COMPUTER input / outputAlarm on weight drop SET: Press to review or change settingsFour digit xx.xx settings Stop, alarm MAX wt exceededthe PROGRAM mode KEYPAD - AUTOMATIC OPERATION MODEweight weightThe ALARM To SAVE a RECIPE you must be in the PROGRAM modeand then STOP running and sound the ALARM the MAINTENANCE section, PARAMETER TABLE, FLGview weights being takenvolumetric dispenses, not gravimetric. These Press againPress EXIT, to exit Press * key to backup in the listNEW settings may be entered directly Press * to toggle between FAST ON and FAST OFFWhen in KEYPAD - MANUAL MODEmode only STOP switch must be in the STOP -ENDEXIT will exit the sequence and close all outputs cancelweight EXIT. Power-offalways resets this flag to OFFscale display, use any known weight and EMPTY when this key is pressedwish to reset for proper full-weightPage STAR FUNCTIONS available in the MANUAL modeKEYPAD - PROGRAM MODE The PARA key operates in this modeThe PARAMETER LIST looks like this Extrusion STAR FUNCTIONS available in this modeThe default display is Press *,0,2 to turn onOn 220 and 420 models On 140, 240, 440 and 940 modelsIf R,N,C,A is selected, PARAMETERS are set If N,N,C,A; same as above except: 1TY = NAT 2CSThe remaining five entries are two digits each powerautomatically retrieved when the CLEAR procedure isEXIT will exit the sequence at any time 1TY= REG, 1TY= NAT, 1TY= ADD, or 1TY= OFFThe * key will walk you through all components The CE key will change the TYPE for a component44 This flag for SPECIAL APPLICATIONS ONLY 47 Special function, DISPENSE systems onlyPage Page 72 This flag for SPECIAL APPLICATIONS ONLYPage The keypad sequencePress *,8,3. Display will say COL OFF Use the * key to walk through all the componentsPage Press EXIT when done to save new settingsDate:11/09/93 Time:17:22:01 Machine number: The recommended procedure is1.Place the unit into the Program mode 2.Press *88 for printout of empty bin TARE weightPARAMETERS WEIGHTS are always expressed as GRAMSPERCENTS are expressed in tenths for settings FAST key allows a higher output modePage DLY 00488 Delay before cycle start. interruptsNo change is required automatically if the FUL parameter is changedExtrusion control DS1 00000 Thumbwheel switch override setting DS2Percentage adjustment limit adjustment limitsettings These parameters set ALARM functionsMove decimal left on setting When setGENERAL PARAMETERS 20 parameters Retries occur until both conditions are met1PO 00000 Pulse rate of MICRO PULSE valves PARAMETER LIST - FULL EXPLANATIONSPage 2Digits 2 and 3 set the time delay before closing3Digits 4 and 5 set the time delay before opening FCV controls three different itemsNo change required change only if severe vibration causes problemsDTI probably no need to ever change this KDF, WDFEXAMPLE: ROC set to ROC The first digit is 0 to add, 1 to subtractEXAMPLE: ROC set to ROC The first 0 means add. The 1 is componentSee RHL below for examples IF ROV equals zero ROVPage The Software logic is as follows The Software logic is as followsIf material level is low, below the low sensor IF ROV equals 1 to 9 ROV 10001 to ROVset automatically if FUL parameter is changed DISPENSE STATION CONFIGURATIONDISPENSE STATION CONFIGURATION See MAX, next, for more informationconsider changing if mixing is a problem TL are acceptable errorWEIGHT starting TARE weightthe top thumbwheel switch or from mode onlyswitch settings dispense weight isFor Extrusion Control Systems only XCV + XRCFor Extrusion Control Systems only TCV + TRCPage Extrusion Control Adjustment LimitExtrusion Control - Upper Adjustment Limit Yield Control - extrusion controlMonitor Cycle Time MCT 02060, an alarm willgenerates for Micro Blender air driven reciprocating mixerwhat material TYPE it is Designates material type for this component_TY is the number that designates if this Component is used andSet AUTOMATICALLY when you enter settings Sets alarm functionsPage When a Allows a setting entry of less thenUse to lock out high settings or limit access Any settingPage 10 cycles after every power up80 % of this is expressed as _MI Changes itself automatically over time_RD is set AUTOMATICALLY by the CALIBRATE routine _PT for augers and micro pulse devices only_RP and _RD No change requiredPage change if you change metering device127- for a automatic speed controller 12- for an AC motor being powered through a relayTypical LAG TIMES are: minimum time plus five 20- for a 1 air cylinder sliding a dispense valveBase 3K PARAMETER DEFAULT SETTINGS - TWELVE SOFTWAREThe Model 200 list is the ORIGINAL BASE list General listComponent lists CHANGING PARAMETERS MONITORING PASSWORDPART PRINTED OUTPUTSDATA line The CYCLE heading11/10/97 * * 16:17:53 * RECIPE OPR000Page WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineTARE WEIGHT. DATA line Optional BAILOUT lineApproximate grams FLOW RATE NUMBERS: DATA lineIn the example above DeviceERROR CORRECTIONS: RATE NUMBERS. DATA line DISPENSE TIMING: DATA linePage PERCENTAGE ERRORS: DATA line 3.Third, look at the dispense TIME DATA linePage BAILOUT: line SPECIAL TESTS Using the *54 flag^weight ^dispense time ^weight dispensed ^lag time usedTIME MATERIAL USAGE INFORMATIONPARAMETER, PRT The printout looks like this DATEWHAT TO DO PART IV - TROUBLESHOOTINGPASSWORD Press: * Display will say: PASSWORDThe load cells are not plugged in TYPICAL PROBLEMSSee WIRING CONSIDERATIONS, ASSEMBLY section ALARM begins to flashPage BEGIN operation Turn POWER ONIf the ALARM flashes NORMAL OPERATING SEQUENCEMATERIAL RUNS OUT If ALARM flashesNATURALS second ADDITIVES thirdAn over stressed Most Problems are related to LOAD CELL functionLOAD CELL RAW SIGNAL READOUT, next page, and VERIFYING LOAD CELL FUNCTIONDisplay will say LOAD CELL RAW SIGNAL READOUTPASSWORD PressTo verify correct operation Wait for dispense then record the new weight4.Repeat step 2, recording the weight readings LOAD CELL - WEIGH BIN TESTCLEAR ALL - RESTART 1.When a NEW PROGRAM CHIP has been installed2.When all else fails CLEAR ROUTINEMIX MOTOR timed power source PART V - HARDWARE MAINTENANCEHARDWARE ADJUSTMENTS AIR PRESSURE Adjusting sensor sensitivityPage MIX PROBLEMSPage Air drives have these advantagesRemove weights PASSWORDweight is not weight that YOU useWEIGH BINS BLENDER PREVENTIVE MAINTENANCEDISPENSE GATES LOAD CELLSPage 77 and *54 PRINTOUTSwire color COMPUTER OUTPUTS - WIRING SUPPLEMENT17 pin connector to the outside world through this connectorPage CALL WE’RE HERE TO HELPAPPENDIX A-1 HOW TO CONTACT CUSTOMER SERVICEEQUIPMENT GUARANTEE PERFORMANCE WARRANTY WARRANTY LIMITATIONSAPPENDIX A-2 APPENDIX B SPECIFICATIONSB C A B TOP VIEW SPECIFICATIONSAPPENDIX B CONTROLGRAVIMETRIC BATCH BLENDERS GB 220 and 420 Models SPECIFICATIONSAPPENDIX B APPENDIX B SPECIFICATIONSSPECIFICATIONS APPENDIX BC C C APPENDIX B SPECIFICATIONSGRAVIMETRIC BATCH BLENDERS WSBM Series models SPECIFICATIONSAPPENDIX B Top View, R Model D SPECIFICATIONSAPPENDIX B Top View DGRAVIMETRIC BATCH BLENDERS WSB 220 and 420 Models SPECIFICATIONSAPPENDIX B MODELS SPECIFICATIONSDimensions inches mm APPENDIX BAPPENDIX B GRAVIMETRIC BATCH BLENDERSWSB 920, 940, 950 and 960 Models SPECIFICATIONSAPPENDIX B WSB 1840, 1850 and 1860 ModelsSPECIFICATIONS GRAVIMETRIC BATCH BLENDERSAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C