Troubleshooting
GB and WSB models with 12-componentcontrol
Installation Maintenance Operation
Instant Access
Date Manual Number: UGB007/1103 Serial numbers
Model numbers
ASSEMBLY
TABLE of CONTENTS
SAFETY HAZARDS
Assembly and Installation Instructions
the setting
SAFETY HAZARDS
CHECK OUT PROCEDURE
SETTINGS and NORMAL OPERATION
SAFETY HAZARDS
Part
DISCLAIMERS PRODUCTION of FAULTY PRODUCT
ACCURACY of THIS MANUAL
1.FRAME and HOPPER assembly: bolted to skid
PART I - ASSEMBLY
ASSEMBLY and INSTALLATION INSTRUCTIONS
4.FLOW CONTROL ASSEMBLY: optional
d.Sensor cord plug into right side of controller
3.Hang the Color and Additive Feeders
c.Mixer motor into right side of controller
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WIRING CONSIDERATIONS
reversed. If a FLOW CONTROL valve is installed
CHECK OUT PROCEDURE
PROCEDURE
TURN POWER ON
LED # 2 will light
Check the 1/2 amp panel front fuse
DIAGNOSTICS - for the CHECK OUT PROCEDURE
If pressing * does not display PASSWORD
Possible model numbers are
SELECTING CORRECT MODEL
PART II - OPERATION
Material TYPES are REGRIND, NATURAL, and ADDITIVE
How to set them is
TURNING ON OUTPUTS - MATERIAL TYPES
So PLEASE read this page CAREFULLY
Components designated
ADDITIVE
PERCENT OF ALL NATURALS
ADDITIVE will be added as
SET MATERIAL TYPES
PASSWORD
When done
The Keystroke sequence to set
RATE CALIBRATION YOU DONT HAVE TO DO THIS
Enter a 3 digit setting
SETTINGS
xx.x is Setting
Regrind settings
SELECTED MODELS - SPECIAL INSTRUCTIONS
INSTRUCTIONS FOR NORMAL OPERATION
To place UPPER LIMITS on settings, read
SPECIAL FEATURES
To increase throughput, using the FAST key, read
NORMAL OPERATING SEQUENCE - EACH CYCLE
switch DOWN
PARAMETERS, *78 - Changing the Password
PRINTER OUTPUT and TROUBLESHOOTING sections
POWER ON
3.IMMEDIATE PAUSE / CONTINUE switch
CONTROLS and OUTPUTS 1.POWER ON switch
2.STOP END OF CYCLE / CONTINUE switch
5.POWER OUTPUTS receptacles on panel front
9.ALARM SILENCE
8.Alarm output operating
8.STROBE LIGHT AND BEEPER ALARMS
INVALID indicates 1.you pressed an incorrect key
13.MIXER MOTOR FUSE - 3 amp
12.MIXER MOTOR ON/OFF/TIMED SWITCH
11.MIXER MOTOR OUTLET
14.LOAD CELL input port
16.COMPUTER input / output
20.THUMBWHEEL SWITCHES
detailed explanation of these printouts
17.PANEL FUSE for duplex receptacle - 3 amp
Stop, alarm MAX wt exceeded
SET: Press to review or change settings
Four digit xx.xx settings
Alarm on weight drop
weight
KEYPAD - AUTOMATIC OPERATION MODE
weight
the PROGRAM mode
the MAINTENANCE section, PARAMETER TABLE, FLG
To SAVE a RECIPE you must be in the PROGRAM mode
and then STOP running and sound the ALARM
The ALARM
Press again
weights being taken
volumetric dispenses, not gravimetric. These
view
Press * to toggle between FAST ON and FAST OFF
Press * key to backup in the list
NEW settings may be entered directly
Press EXIT, to exit
STOP switch must be in the STOP -END
KEYPAD - MANUAL MODE
mode only
When in
EXIT. Power-offalways resets this flag to OFF
cancel
weight
EXIT will exit the sequence and close all outputs
for proper full-weight
and EMPTY when this key is pressed
wish to reset
scale display, use any known weight
The PARA key operates in this mode
STAR FUNCTIONS available in the MANUAL mode
KEYPAD - PROGRAM MODE
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The PARAMETER LIST looks like this
Press *,0,2 to turn on
STAR FUNCTIONS available in this mode
The default display is
Extrusion
If N,N,C,A; same as above except: 1TY = NAT 2CS
On 140, 240, 440 and 940 models
If R,N,C,A is selected, PARAMETERS are set
On 220 and 420 models
CLEAR procedure is
power
automatically retrieved when the
The remaining five entries are two digits each
The CE key will change the TYPE for a component
1TY= REG, 1TY= NAT, 1TY= ADD, or 1TY= OFF
The * key will walk you through all components
EXIT will exit the sequence at any time
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44 This flag for SPECIAL APPLICATIONS ONLY
47 Special function, DISPENSE systems only
72 This flag for SPECIAL APPLICATIONS ONLY
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Use the * key to walk through all the components
The keypad sequence
Press *,8,3. Display will say COL OFF
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Press EXIT when done to save new settings
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2.Press *88 for printout of empty bin TARE weight
The recommended procedure is
1.Place the unit into the Program mode
Date:11/09/93 Time:17:22:01 Machine number:
FAST key allows a higher output mode
WEIGHTS are always expressed as GRAMS
PERCENTS are expressed in tenths for settings
PARAMETERS
automatically if the FUL parameter is changed
DLY 00488 Delay before cycle start. interrupts
No change is required
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adjustment limit
DS1 00000 Thumbwheel switch override setting DS2
Percentage adjustment limit
Extrusion control
When set
These parameters set ALARM functions
Move decimal left on setting
settings
PARAMETER LIST - FULL EXPLANATIONS
Retries occur until both conditions are met
1PO 00000 Pulse rate of MICRO PULSE valves
GENERAL PARAMETERS 20 parameters
FCV controls three different items
2Digits 2 and 3 set the time delay before closing
3Digits 4 and 5 set the time delay before opening
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KDF, WDF
change only if severe vibration causes problems
DTI probably no need to ever change this
No change required
The first 0 means add. The 1 is component
The first digit is 0 to add, 1 to subtract
EXAMPLE: ROC set to ROC
EXAMPLE: ROC set to ROC
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See RHL below for examples
IF ROV equals zero ROV
IF ROV equals 1 to 9 ROV 10001 to ROV
The Software logic is as follows
If material level is low, below the low sensor
The Software logic is as follows
See MAX, next, for more information
DISPENSE STATION CONFIGURATION
DISPENSE STATION CONFIGURATION
set automatically if FUL parameter is changed
starting TARE weight
TL are acceptable error
WEIGHT
consider changing if mixing is a problem
dispense weight is
mode only
switch settings
the top thumbwheel switch or from
TCV + TRC
XCV + XRC
For Extrusion Control Systems only
For Extrusion Control Systems only
Yield Control - extrusion control
Extrusion Control Adjustment Limit
Extrusion Control - Upper Adjustment Limit
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for Micro Blender air driven reciprocating mixer
MCT 02060, an alarm will
generates
Monitor Cycle Time
designates if this Component is used and
Designates material type for this component
_TY is the number that
what material TYPE it is
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Set AUTOMATICALLY when you enter settings
Sets alarm functions
Any setting
Allows a setting entry of less then
Use to lock out high settings or limit access
When a
Changes itself automatically over time
10 cycles after every power up
80 % of this is expressed as _MI
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No change required
_PT for augers and micro pulse devices only
_RP and _RD
_RD is set AUTOMATICALLY by the CALIBRATE routine
change if you change metering device
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20- for a 1 air cylinder sliding a dispense valve
12- for an AC motor being powered through a relay
Typical LAG TIMES are: minimum time plus five
127- for a automatic speed controller
General list
PARAMETER DEFAULT SETTINGS - TWELVE SOFTWARE
The Model 200 list is the ORIGINAL BASE list
Base 3K
Component lists
CHANGING PARAMETERS
PRINTED OUTPUTS
PASSWORD
PART
MONITORING
OPR000
The CYCLE heading
11/10/97 * * 16:17:53 * RECIPE
DATA line
Optional BAILOUT line
WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA line
TARE WEIGHT. DATA line
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Device
FLOW RATE NUMBERS: DATA line
In the example above
Approximate grams
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ERROR CORRECTIONS: RATE NUMBERS. DATA line
DISPENSE TIMING: DATA line
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PERCENTAGE ERRORS: DATA line
3.Third, look at the dispense TIME DATA line
^dispense time ^weight dispensed ^lag time used
SPECIAL TESTS Using the *54 flag
^weight
BAILOUT: line
DATE
MATERIAL USAGE INFORMATION
PARAMETER, PRT The printout looks like this
TIME
Press: * Display will say: PASSWORD
PART IV - TROUBLESHOOTING
PASSWORD
WHAT TO DO
ALARM begins to flash
TYPICAL PROBLEMS
See WIRING CONSIDERATIONS, ASSEMBLY section
The load cells are not plugged in
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NORMAL OPERATING SEQUENCE
Turn POWER ON
If the ALARM flashes
BEGIN operation
ADDITIVES third
If ALARM flashes
NATURALS second
MATERIAL RUNS OUT
VERIFYING LOAD CELL FUNCTION
Most Problems are related to LOAD CELL function
LOAD CELL RAW SIGNAL READOUT, next page, and
An over stressed
Press
LOAD CELL RAW SIGNAL READOUT
PASSWORD
Display will say
LOAD CELL - WEIGH BIN TEST
Wait for dispense then record the new weight
4.Repeat step 2, recording the weight readings
To verify correct operation
CLEAR ROUTINE
1.When a NEW PROGRAM CHIP has been installed
2.When all else fails
CLEAR ALL - RESTART
Adjusting sensor sensitivity
PART V - HARDWARE MAINTENANCE
HARDWARE ADJUSTMENTS AIR PRESSURE
MIX MOTOR timed power source
MIX PROBLEMS
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Air drives have these advantages
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weight that YOU use
PASSWORD
weight is not
Remove weights
LOAD CELLS
BLENDER PREVENTIVE MAINTENANCE
DISPENSE GATES
WEIGH BINS
77 and *54 PRINTOUTS
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to the outside world through this connector
COMPUTER OUTPUTS - WIRING SUPPLEMENT
17 pin connector
wire color
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HOW TO CONTACT CUSTOMER SERVICE
WE’RE HERE TO HELP
APPENDIX A-1
CALL
APPENDIX A-2
EQUIPMENT GUARANTEE PERFORMANCE WARRANTY
WARRANTY LIMITATIONS
SPECIFICATIONS
APPENDIX B
CONTROL
SPECIFICATIONS
APPENDIX B
B C A B TOP VIEW
APPENDIX B
GRAVIMETRIC BATCH BLENDERS GB 220 and 420 Models
SPECIFICATIONS
SPECIFICATIONS
APPENDIX B
C C C
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
APPENDIX B
APPENDIX B
GRAVIMETRIC BATCH BLENDERS WSBM Series models
SPECIFICATIONS
Top View D
SPECIFICATIONS
APPENDIX B
Top View, R Model D
APPENDIX B
GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 Models
SPECIFICATIONS
APPENDIX B
SPECIFICATIONS
Dimensions inches mm
MODELS
SPECIFICATIONS
GRAVIMETRIC BATCH BLENDERS
WSB 920, 940, 950 and 960 Models
APPENDIX B
GRAVIMETRIC BATCH BLENDERS
WSB 1840, 1850 and 1860 Models
SPECIFICATIONS
APPENDIX B
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C
APPENDIX C