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Conair WSB, GB manual Appendix C

Models: GB WSB

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APPENDIX C

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Contents

Troubleshooting GB and WSB models with 12-componentcontrolInstallation Maintenance Operation Instant AccessDate Manual Number: UGB007/1103 Serial numbers Model numbersASSEMBLY TABLE of CONTENTSSAFETY HAZARDS Assembly and Installation Instructionsthe setting SAFETY HAZARDSCHECK OUT PROCEDURE SETTINGS and NORMAL OPERATIONSAFETY HAZARDS ACCURACY of THIS MANUAL DISCLAIMERS PRODUCTION of FAULTY PRODUCTPart 1.FRAME and HOPPER assembly: bolted to skid PART I - ASSEMBLYASSEMBLY and INSTALLATION INSTRUCTIONS 4.FLOW CONTROL ASSEMBLY: optionald.Sensor cord plug into right side of controller 3.Hang the Color and Additive Feedersc.Mixer motor into right side of controller PageWIRING CONSIDERATIONS reversed. If a FLOW CONTROL valve is installed CHECK OUT PROCEDUREPROCEDURE TURN POWER ONLED # 2 will light Check the 1/2 amp panel front fuse DIAGNOSTICS - for the CHECK OUT PROCEDUREIf pressing * does not display PASSWORD Possible model numbers areSELECTING CORRECT MODEL PART II - OPERATION Material TYPES are REGRIND, NATURAL, and ADDITIVE How to set them isTURNING ON OUTPUTS - MATERIAL TYPES So PLEASE read this page CAREFULLYComponents designated ADDITIVEPERCENT OF ALL NATURALS ADDITIVE will be added asSET MATERIAL TYPES PASSWORDWhen done The Keystroke sequence to setRATE CALIBRATION YOU DONT HAVE TO DO THIS Enter a 3 digit setting SETTINGSxx.x is Setting Regrind settingsSELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION To place UPPER LIMITS on settings, read SPECIAL FEATURESTo increase throughput, using the FAST key, read NORMAL OPERATING SEQUENCE - EACH CYCLEswitch DOWN PARAMETERS, *78 - Changing the PasswordPRINTER OUTPUT and TROUBLESHOOTING sections POWER ON3.IMMEDIATE PAUSE / CONTINUE switch CONTROLS and OUTPUTS 1.POWER ON switch2.STOP END OF CYCLE / CONTINUE switch 5.POWER OUTPUTS receptacles on panel front9.ALARM SILENCE 8.Alarm output operating8.STROBE LIGHT AND BEEPER ALARMS INVALID indicates 1.you pressed an incorrect key13.MIXER MOTOR FUSE - 3 amp 12.MIXER MOTOR ON/OFF/TIMED SWITCH11.MIXER MOTOR OUTLET 14.LOAD CELL input port16.COMPUTER input / output 20.THUMBWHEEL SWITCHESdetailed explanation of these printouts 17.PANEL FUSE for duplex receptacle - 3 ampStop, alarm MAX wt exceeded SET: Press to review or change settingsFour digit xx.xx settings Alarm on weight dropweight KEYPAD - AUTOMATIC OPERATION MODEweight the PROGRAM modethe MAINTENANCE section, PARAMETER TABLE, FLG To SAVE a RECIPE you must be in the PROGRAM modeand then STOP running and sound the ALARM The ALARMPress again weights being takenvolumetric dispenses, not gravimetric. These viewPress * to toggle between FAST ON and FAST OFF Press * key to backup in the listNEW settings may be entered directly Press EXIT, to exitSTOP switch must be in the STOP -END KEYPAD - MANUAL MODEmode only When inEXIT. Power-offalways resets this flag to OFF cancelweight EXIT will exit the sequence and close all outputsfor proper full-weight and EMPTY when this key is pressedwish to reset scale display, use any known weightThe PARA key operates in this mode STAR FUNCTIONS available in the MANUAL modeKEYPAD - PROGRAM MODE PageThe PARAMETER LIST looks like this Press *,0,2 to turn on STAR FUNCTIONS available in this modeThe default display is ExtrusionIf N,N,C,A; same as above except: 1TY = NAT 2CS On 140, 240, 440 and 940 modelsIf R,N,C,A is selected, PARAMETERS are set On 220 and 420 modelsCLEAR procedure is powerautomatically retrieved when the The remaining five entries are two digits eachThe CE key will change the TYPE for a component 1TY= REG, 1TY= NAT, 1TY= ADD, or 1TY= OFFThe * key will walk you through all components EXIT will exit the sequence at any time47 Special function, DISPENSE systems only 44 This flag for SPECIAL APPLICATIONS ONLYPage 72 This flag for SPECIAL APPLICATIONS ONLY PageUse the * key to walk through all the components The keypad sequencePress *,8,3. Display will say COL OFF PagePress EXIT when done to save new settings Page2.Press *88 for printout of empty bin TARE weight The recommended procedure is1.Place the unit into the Program mode Date:11/09/93 Time:17:22:01 Machine number:FAST key allows a higher output mode WEIGHTS are always expressed as GRAMSPERCENTS are expressed in tenths for settings PARAMETERSautomatically if the FUL parameter is changed DLY 00488 Delay before cycle start. interruptsNo change is required Pageadjustment limit DS1 00000 Thumbwheel switch override setting DS2Percentage adjustment limit Extrusion controlWhen set These parameters set ALARM functionsMove decimal left on setting settingsPARAMETER LIST - FULL EXPLANATIONS Retries occur until both conditions are met1PO 00000 Pulse rate of MICRO PULSE valves GENERAL PARAMETERS 20 parametersFCV controls three different items 2Digits 2 and 3 set the time delay before closing3Digits 4 and 5 set the time delay before opening PageKDF, WDF change only if severe vibration causes problemsDTI probably no need to ever change this No change requiredThe first 0 means add. The 1 is component The first digit is 0 to add, 1 to subtractEXAMPLE: ROC set to ROC EXAMPLE: ROC set to ROCIF ROV equals zero ROV See RHL below for examplesPage IF ROV equals 1 to 9 ROV 10001 to ROV The Software logic is as followsIf material level is low, below the low sensor The Software logic is as followsSee MAX, next, for more information DISPENSE STATION CONFIGURATIONDISPENSE STATION CONFIGURATION set automatically if FUL parameter is changedstarting TARE weight TL are acceptable errorWEIGHT consider changing if mixing is a problemdispense weight is mode onlyswitch settings the top thumbwheel switch or fromTCV + TRC XCV + XRCFor Extrusion Control Systems only For Extrusion Control Systems onlyYield Control - extrusion control Extrusion Control Adjustment LimitExtrusion Control - Upper Adjustment Limit Pagefor Micro Blender air driven reciprocating mixer MCT 02060, an alarm willgenerates Monitor Cycle Timedesignates if this Component is used and Designates material type for this component_TY is the number that what material TYPE it isSets alarm functions Set AUTOMATICALLY when you enter settingsPage Any setting Allows a setting entry of less thenUse to lock out high settings or limit access When aChanges itself automatically over time 10 cycles after every power up80 % of this is expressed as _MI PageNo change required _PT for augers and micro pulse devices only_RP and _RD _RD is set AUTOMATICALLY by the CALIBRATE routinechange if you change metering device Page20- for a 1 air cylinder sliding a dispense valve 12- for an AC motor being powered through a relayTypical LAG TIMES are: minimum time plus five 127- for a automatic speed controllerGeneral list PARAMETER DEFAULT SETTINGS - TWELVE SOFTWAREThe Model 200 list is the ORIGINAL BASE list Base 3KComponent lists CHANGING PARAMETERS PRINTED OUTPUTS PASSWORDPART MONITORINGOPR000 The CYCLE heading11/10/97 * * 16:17:53 * RECIPE DATA lineOptional BAILOUT line WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineTARE WEIGHT. DATA line PageDevice FLOW RATE NUMBERS: DATA lineIn the example above Approximate gramsDISPENSE TIMING: DATA line ERROR CORRECTIONS: RATE NUMBERS. DATA linePage 3.Third, look at the dispense TIME DATA line PERCENTAGE ERRORS: DATA linePage ^dispense time ^weight dispensed ^lag time used SPECIAL TESTS Using the *54 flag^weight BAILOUT: lineDATE MATERIAL USAGE INFORMATIONPARAMETER, PRT The printout looks like this TIMEPress: * Display will say: PASSWORD PART IV - TROUBLESHOOTINGPASSWORD WHAT TO DOALARM begins to flash TYPICAL PROBLEMSSee WIRING CONSIDERATIONS, ASSEMBLY section The load cells are not plugged inPage NORMAL OPERATING SEQUENCE Turn POWER ONIf the ALARM flashes BEGIN operationADDITIVES third If ALARM flashesNATURALS second MATERIAL RUNS OUTVERIFYING LOAD CELL FUNCTION Most Problems are related to LOAD CELL functionLOAD CELL RAW SIGNAL READOUT, next page, and An over stressedPress LOAD CELL RAW SIGNAL READOUTPASSWORD Display will sayLOAD CELL - WEIGH BIN TEST Wait for dispense then record the new weight4.Repeat step 2, recording the weight readings To verify correct operationCLEAR ROUTINE 1.When a NEW PROGRAM CHIP has been installed2.When all else fails CLEAR ALL - RESTARTAdjusting sensor sensitivity PART V - HARDWARE MAINTENANCEHARDWARE ADJUSTMENTS AIR PRESSURE MIX MOTOR timed power sourceMIX PROBLEMS PageAir drives have these advantages Pageweight that YOU use PASSWORDweight is not Remove weightsLOAD CELLS BLENDER PREVENTIVE MAINTENANCEDISPENSE GATES WEIGH BINS77 and *54 PRINTOUTS Pageto the outside world through this connector COMPUTER OUTPUTS - WIRING SUPPLEMENT17 pin connector wire colorPage HOW TO CONTACT CUSTOMER SERVICE WE’RE HERE TO HELPAPPENDIX A-1 CALLWARRANTY LIMITATIONS EQUIPMENT GUARANTEE PERFORMANCE WARRANTYAPPENDIX A-2 SPECIFICATIONS APPENDIX BCONTROL SPECIFICATIONSAPPENDIX B B C A B TOP VIEWSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS GB 220 and 420 ModelsAPPENDIX B SPECIFICATIONS APPENDIX BAPPENDIX B SPECIFICATIONSC C C SPECIFICATIONS APPENDIX BSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS WSBM Series modelsAPPENDIX B Top View D SPECIFICATIONSAPPENDIX B Top View, R Model DSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 ModelsAPPENDIX B APPENDIX B SPECIFICATIONSDimensions inches mm MODELSSPECIFICATIONS GRAVIMETRIC BATCH BLENDERSWSB 920, 940, 950 and 960 Models APPENDIX BGRAVIMETRIC BATCH BLENDERS WSB 1840, 1850 and 1860 ModelsSPECIFICATIONS APPENDIX BAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C