Hydrastep 2468CB and 2468CD, Operating Manual | Emerson instruction

Operating Manual

Operating Manual

24685034, Rev. AE June 2011

Hydrastep 2468

Hydrastep 2468CB and 2468CD

Electronic Gauging System

(Dual Power Supply Version)

www.mobrey.com

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Emerson manual Hydrastep 2468CB and 2468CD, Electronic Gauging System, Dual Power Supply Version, Operating Manual

Contents

Hydrastep Hydrastep 2468CB and 2468CDElectronic Gauging System Dual Power Supply Version SOLUTION See Note SYMPTOMCATEGORY POSSIBLE CAUSES See Note Mobrey Customer Support HYDRASTEP START-UP Part 1 – Electrical/Electronic System About this manualPart 2 – Pressure Parts Part 3 – Appendix Symbol Meaning SYMBOLS USED IN THIS MANUAL AND ON THE UNITPage Hydrastep 2468CB & 2468CD PartElectronic Gauging System 24685034 Pt.1-2 DANGEROUS VOLTAGES ARE PRESENT IN Pt.1-4 Part Contents Pt.1-6 Illustrations ContentsPage No Tables 0040 1.1WATER LEVEL MEASUREMENT 24685034 1.2.1INPUT BOARDS 1.2HYDRASTEP 2468 ELECTRONIC GAUGING SYSTEM1.2.2DISPLAY BOARD 1.2.3SYSTEM FAULTS 2468CB OR 2468CD 1.3SYSTEM OPTIONS1.3.1OUTPUT BOARDS 1.3.2REMOTE DISPLAY UNITS Existing System Table 1.1 - Upgrade paths and available optionsAvailable Options Comments 24685034 2468CB & 2468CD Dual Power Supply Version SPECIFICATION FAULT ANALYSIS & CORRECTIVE ACTION2-23 2-32 2.2ELECTRODE CABLING SYSTEM 2.1INTRODUCTION2.3ELECTRONIC ENCLOSURE Number of 2468CB & 2468CD Dual Power Supply Version 2.3.1.1Analogue Output Drive Capability 2.3.1INPUT BOARD PCB 24680501 AND PCB2.3.2REMOTE DISPLAY DRIVE CAPABILITY 2.3.3.1Link LK1 2.3.3DISPLAY BOARD PCB No. of Electrodes used 2.3.3.2Links LK2, LK3, LK4 and LK5Link Headers fitted 2.3.4PCB INTERCONNECTIONS 2.4INSTALLATION 24685034 Electrode connections 2-10 Water column connections for 16 electrodes 2-11Conductor Number 2-12 2.4.2.3Connecting the Electrode Cable Assemblies to 2468 Enclosure 2.4.2.4Hydrastep Power Supply Cables AC Powered Units input board2-13 2-14 DC Powered Units input boardFigure 2.4 Voltage Selection 240V or 2.4.2.5Analogue Output Connection 2-15 2-16 2.4.2.6Opto-IsolatedFault Output ConnectionPart of Display Board showing PL4 2.5.1.1Analogue Output Configuration 2.5SYSTEM CONFIGURATION2-17 2.5.1INPUT BOARD PCB 24680501 OR 2.5.1.3Electrode Error Configuration 2.5.1.2Pulsed Output Setting2-18 Input Board Option Board Removed Offset voltages 2-19 2-20 2.5.2.1Link LK1 Setting2.5.2DISPLAY BOARD Table 2.2 - Number of electrodes being displayed 2-21 2.5.2.4 ‘Compatibility’ Setting 2.5.2.3‘Switching Threshold’ Setting2-22 2-23 2.6FAULT ANALYSIS & CORRECTIVE ACTION 2-24 FaultsIndication Analysis and Corrective Action 2-25 2-26 Bottom half of 2-27alternates alternating between water and steam green and State 5 contd 2-28Bottom half of 2-29 2-30 2.6.1COMPONENT REPLACEMENT2.6.1.1Removing the Input Board 24680501 or 2.6.1.2Refitting the Input Board 2-31 2.6.2PARTS LIST - HYDRASTEP 2468 CB & CD VERSIONSItem Description Mobrey 2-32 SPECIFICATION 2-WD.1 Wiring Diagrams for Dual Power Supply VersionPage No 2-WD.2 Wiring Diagrams for Dual Power Supply Version 2-WD.3 Wiring Diagrams for Dual Power Supply Version 2-WD.4 2-WD.5 2-WD.6 2-WD.7 2-WD.8 2-WD.9 Hydrastep 2468CB and 2468CD Manual 2-WD.10 2-WD.11 2-WD.12 2-WD.13 2-WD.14 2-WD.15 2-WD.16 3a-1 2468 - Relay Output Board Option 3a-7 3a-2 3A.1 GENERAL DESCRIPTION 3A.2 INSTALLATION3a-3 3a-4 3a-5 3A.2.3 ELECTRICAL INSTALLATION3a.2.3.1 PCB Interconnections 3a.2.3.2 Relay Output Connections 3a-6 3A.3 RELAY BOARD CONFIGURATION 3a-7 3a.3.1.1 Configuring the Relay Output Board3A.3.1 RELAY OUTPUT BOARD 3a-8 3a-9 3A.3.2 ALARM AND TRIPPING FACILITIES3a.3.2.1 Philosophy 3a-10 3a-11 3a-12 3a-13 3a-14 3a-15 3A.4 COMPONENT REPLACEMENT 3a-16 3A.5 SPECIFICATION 3b-1 Delay Relay Output Board Option 3b-2 SPECIFICATION3B.5 3B.1 GENERAL DESCRIPTION 3B.2 INSTALLATION3b-3 3b-4 3b-5 3B.2.3 ELECTRICAL INSTALLATION3b.2.3.1 PCB Interconnections 3b.2.3.2 Relay Output Connections 3b-6 3B.3 DELAY RELAY BOARD CONFIGURATION 3b-7 3b.3.1.1 Configuring the Delay Relay Output Board3B.3.1 DELAY RELAY OUTPUT BOARD 3b-8 3b-9 3b.3.1.6 Delay Circuit Configuration 3b-10 3b.3.1.7 Configuring the Delay Circuit Split Pads 3b.3.2.1 Philosophy 3b-11 3b-12 3b-13 3b-14 3b-15 3b-16 3b-17 3B.4 COMPONENT REPLACEMENT 3b-18 3B.5 SPECIFICATION 2468 Opto-isolatedOutput Board Option Tables Illustrations3c-2 3C.1 GENERAL DESCRIPTION 3C.2 INSTALLATION3c-3 3c-4 3c.2.3.2 Opto-IsolatedOutput Connections 3c-5 3c-6 3C.3 OPTO-ISOLATEDOUTPUT BOARD CONFIGURATION 3c-7 3c-8 3c-9 3C.3.2 ALARM AND TRIPPING FACILITIES3c.3.2.1 Philosophy 3c-10 3c-11 3c-12 3c-13 3c-14 3C.4 COMPONENT REPLACEMENT 3c-15 3C.5 SPECIFICATION 3c-16 Remote Display Options 24683B, C, & D Figure 4.1REMOTE DISPLAY OPTIONS 4.2CONFIGURATION 4.2.2RECONFIGURING THE 24683D REMOTE DISPLAY 4.3.2INSTALLING THE 24683D WALL MOUNTED UNIT 4.3MECHANICAL INSTALLATION comply with the EMC directive 4.4ELECTRICAL INSTALLATION Star 4.4.1STAR AND DAISY CHAIN CONNECTIONSDaisy Chain 4.4.2EXAMPLE OF A ‘STAR CONNECTED’ SYSTEM 4-10 4.4.3EXAMPLE OF A `DAISY CHAIN SYSTEM Service 4.4.4CONNECTING CABLES TO THE REMOTE DISPLAY4-11 Terminal 4-12 4.4.5CONNECTING THE DISPLAY CABLES TO HYDRASTEP 4.5SYSTEM OPERATION 4.6FAULT ANALYSIS AND CORRECTIVE ACTIONFault 4-13 4-14 Bottom half of fault Flickering Display 4-15 4-16 4.7COMPONENT REPLACEMENTItem Mobrey Part Number DIMENSIONS 4.8SPECIFICATIONPOWER SUPPLY REMOTE DISPLAY UNITS 4-18 Operating Manual Hydrastep Pressure Parts 24675030 Pt.2-2 Pt.2-3 Part 2 - Pressure Parts Pt.2-4 ELECTRODE INSTALLATION R E M I N D E RCORRECT INCORRECT Pt.2-6 Pt.2-7 N O T I C E Pt.2-8 Installation Procedures Part 2 - Hydrastep Pressure PartsUnit Specifications - Hydrastep Fault Repair and Commissioning Pt.2-10 PRINCIPLE OF OPERATION General IntroductionWATER LEVEL INDICATION 24675030 Hydrastep Pressure Parts 24675030 1.2WATER LEVEL INDICATION 1.1PRINCIPLE OF OPERATION 24675030 General Introduction 24675030 SCOPE OF PROCEDURES Installation ProceduresINSTALLATION OF WATER COLUMN STORAGE Installation Procedures 2.3INSTALLATION OF WATER COLUMN 2.1SCOPE OF PROCEDURES2.2STORAGE 2.2.4HANDLING PRECAUTIONS discarded Figure 2.1 - Universal weld profile 2.4INSPECTION OF MECHANICAL INSTALLATION WORK 24675030 Figure 2.3 - Typical water column suspension BACKGROUND Fault Repair and CommissioningWATER COLUMN COMMISSIONING OR RECOMMISSIONING 24675030 3.1.1SAFETY PRECAUTIONS 3.1BACKGROUND 3.1.3ELECTRODE AND ELECTRODE SEAL LEAKS 3.1.2WATER COLUMN ISOLATION3.1.3.1Low Pressure Electrodes 3.1.3.2High Pressure Electrodes 3.2.1VENT AND DRAIN VALVE REPAIRS 3.2WATER COLUMN COMMISSIONING OR RECOMMISSIONING 3.2.3WATER COLUMN OR PIPEWORK BLOCKAGE 3.2.2WATER COLUMN TRANSIENT RESPONSE3.2.4WATER COLUMN LIFE 24675030 Unit Description Unit Description Figure 4.1 - Low pressure electrode 4.1LOW PRESSURE ELECTRODES Figure 4.2 - High pressure electrode 4.2HIGH PRESSURE ELECTRODES 4.3WATER COLUMN L.P 4.4WATER COLUMN H.P 4.5WATER COLUMN H.P. SUPERCRITICAL Hydrastep Pressure Parts 5.1ELECTRODES Unit Specifications - Hydrastep Series 5.2WATER COLUMNSSuper Hydrastep 2468CA, CB, CC & CD PartElectronic Gauging System Pt.3-1 Pt3-2 A.1 GENERAL CSA Certified Hydrastep 2468 - Technical Manual Page Appendix A CSA Approval Page Operating Manual Hydrastep