2.6FAULT ANALYSIS & CORRECTIVE ACTION

Hydrastep 2468CB and 2468CD Manual

2468CB & 2468CD Dual Power Supply Version

2.6FAULT ANALYSIS & CORRECTIVE ACTION

Faults in the system will generally be indicated by the YELLOW LED on the front panel and by the fault output on the display board. The main faults, which are catered for, are:

Water above steam condition

Electrode or Wiring fault

Detection of an internal circuit fault

When any of the above mentioned conditions exist within the Hydrastep 2468CB system, the yellow LED is illuminated to indicate the FAULT state. Since the electrode inputs are split between the two input boards, the ALARM indicator is configured to differentiate between ODD and EVEN electrode faults. An opto-coupler output, normally short-circuited, becomes open-circuited on a FAULT state, providing an ALARM indication output for external use. The current output indicates an alarm condition by a 0.5Hz waveform superimposed on the main analogue signal.

A further FAULT is indicated when the number of electrodes switch on the display board is set to an invalid number. This error brings up an alternate LED illumination display, that is a chequered display of GREEN and RED LEDs on the two front panel columns.

WARNING Mains voltages are present in this instrument when power is connected. De-energise before opening front cover.

Some parts of the water column and electrodes may be very hot. Please ensure parts are adequately cooled or that suitable precautions are taken before handling.

 

Indication

Fault(s)

Analysis and Corrective Action

 

 

 

 

 

State 1

Water conductivity.

Check ac voltage on all electrodes immersed in

 

Top and

All LED pairs in water

water with a true r.m.s. voltmeter. If several of the

 

immersed electrodes show a voltage of less than

 

bottom

alternating between

 

approximately 0.1V ac then very high water

 

halves of

water and steam.

 

conductivity is probable.

 

fault LED

 

 

 

 

 

illuminated

 

Check water column installation is correct; sloping

 

One or more

 

pipework and insulation details. Make sure that

 

LED pairs

 

there is sufficient condensate flow through the

 

alternating

 

column.

 

between

 

If the normal water conductivity is high, the

 

water and

 

electrode error circuit can be de-sensitised or

 

steam

 

disabled.

 

 

 

If the normal water conductivity is still too high

 

 

 

(40mV ac at electrode), the electrode error circuit

 

 

 

must be disabled – refer to the electrode error

 

 

 

configuration section.

 

 

 

 

 

 

Water above steam,

The electrode channel(s) causing the problem will

 

 

caused by electrode

be evident from the unit display by an alternating

 

 

wiring or internal fault

indication in the steam area.

 

 

Electrode connection

Check the suspect electrode(s) has the correct pair

 

 

open-circuit or short-

of conductors connected, check the connections to

 

 

circuit to earth

the input board. Rectify if incorrect.

 

 

Table 2.3 - Fault analysis/corrective action chart

24685034

 

 

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Emerson 2468CD, 2468CB manual 2.6FAULT ANALYSIS & CORRECTIVE ACTION, 2-23