Emerson Process Management IM-106-340 instruction

Instruction Manual

IM-106-340, Rev 4.0

May 2006

Oxymitter 4000 Oxygen Transmitter

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Emerson Process Management IM-106-340 instruction manual Oxymitter 4000 Oxygen Transmitter

Contents

Oxymitter 4000 Oxygen Transmitter Page Summary Effective May 31, 2006 Rev Highlights of Changes Table of Contents Troubleshooting Configuration of Oxymitter 4000 with LOIMaintenance and Service Startup and Operation of Oxymitter 4000 with LOI Optional Accessories Replacement PartsSafety Data Appendix B Return of Material Appendix a TOC-4 Essential Instructions Oxymitter Oxygen TransmittersRead this page Before Proceeding Page Section Introduction Preface SymbolsDefinitions Oxymitter What YOU Need to KnowOxymitter 4000 with Oxymitter 4000 with Remote Oxymitter 4000 with Remote Electronics Imps Oxymitter 4000 with Remote Electronics SPS 4001B Use this Quick Start Guide if Can YOU USE the Quick Start GUIDE? Quick Start Guide for Oxymitter 4000 Systems Performing a Manual Calibration with a Membrane Keypad Quick Reference Guide Manual Calibration Instructions Technical Support Hotline Hart Communicator Fast KEY Sequences Component Checklist System Overview Description and SpecificationsScope Typical System Package IM-106-340, Rev May System Description System Configuration System Features Imps Oxymitter AutoCalibration System Options Membrane Keypad Oxymitter Model 751 LCD Display Panel Handling the Oxymitter Oxymitter Hart Communications AMS Application System Considerations Imps 4000* Multiprobe StandardAutocalibration Option Inst Mounting Imps 4000 Optional SPS 4001B OptionalOperation Ceramic Diffusion Assembly Model 751 Remote Powered Loop LCD DisplayProbe Options Diffusion Elements Cup-Type Diffusion Assembly Snubber Diffusion AssemblyAbrasive Shield Assembly 14. Abrasive Shield Assembly Oxymitter Specifications Specifications Oxymitter IM-106-340, Rev .0 May Product Matrix Code Language IM-106-340, Rev .0 May Calibration Components Section Installation Probe Installation Mechanical InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter Remote Electronics Installation Oxymitter 4000 with Abrasive Shield Adaptor Plate Outline Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Orienting Optional Vee DeflectorGas Flow Remote Electronics Installation For Oxymitter 4000 with Integral Electronics Electrical Installation with Integral Electronics Oxymitter Integral Electronics with Remote SPS 4001B Integral Electronics Without SPS 4001BIntegral Electronics with Remote Imps For Oxymitter 4000 with Remote Electronics Electrical Installation with Remote Electronics Oxymitter Probe Pneumatic Installation Install Interconnecting CableReference Air Package Calibration Gas 11. Air Set, Plant Air Connection Imps 4000 Connections SPS 4001B Connections Verify Installation Configuration of Oxymitter 4000 with Membrane KeypadMechanical Installation Terminal Block Wiring SW1 Setting Oxymitter 4000 Configuration SW2 Setting OFF Read O2 Concentration Logic I/O Alarm Calibration Handshake Signal Recommended ConfigurationMA Signal Upon Critical Alarm Calibration Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals with LOI Model 751. The loop-driven LCD display Defaults Oxymitter 4000 with LOI IM-106-340, Rev .0 May Calibration Handshake Signal Recommended Configuration ConfigurationRecommended Startup and Operation Oxymitter 4000 with Membrane Keypad Power UPStartup Display Operating Display Overview OperationCalibration Recommended LED Test Points Keys Model 751 Remote Powered Loop LCD Display OptionalCAL Oxymitter LOI Startup and Operation of Oxymitter 4000 with LOI O2 Ø.ØØ% LK warm up 367dgC Overview Lockout LOI Features LOI KEY Designations LOI Menu Tree Calib Time Do O2 Trim Oxymitter 4000 Setup AT the LOI Digital SYSTEM/Input/Output Analog SYSTEM/Status SYSTEM/ParametersSYSTEM/Software Sensor Data Temperatures LOI InstallationVoltages Output Values TP1 TP2 TP3 TP4 TP5 TP6 Overview Section Hart Communicator PC Connections Hart Communicator Signal Line ConnectionsMethod 1, For Load Resistance ≥ 250 Ohms Method 2, For Load Resistance 250 ohms Signal Line Connections, ≥ 250 Ohms Load Resistance HART/AMS Menu Tree OFF-LINE and ON-LINE Operations Logic I/O Configurations HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator O2 CAL Method LOI Menu Defining a Timed Calibration VIA Hart Trim Procedure Oxymitter Troubleshooting Concentration O 2 % EMF200 150 100 Grounding General Alarm IndicationsElectrical Noise Loose Integrated Circuits Diagnostic LEDs Alarm Contacts Additional Imps 4000 Alarm Contacts Identifying and Correcting Alarm IndicationsSPS 4001B and Imps 4000, 1-4 probes Diagnostic/Unit Alarm Fault Definitions LOI Membrane Keypad Fault 1, Open ThermocoupleKeypad Fault 2, Shorted Thermocouple Alarms O2 T/C Shorted Fault 3, Reversed Thermocouple Wiring or Faulty PC Board Alarms O2 T/C Reversed Keypad LOI Fault 4, A/D Comm Error Membrane Keypad Fault 5, Open Heater Alarms O2 Heater Open Fault 6, High High Heater Temp Alarms Very Hi O2 Temp Fault 7, High Case Temp Alarms Board Temp Hi Fault 8, Low Heater Temp Alarms O2 Temp Low Fault 9, High Heater Temp Alarms O2 Temp Hi Fault 10, High Cell mV Alarms O2 Cell Open Fault 11, Bad Cell Alarms O2 Cell Bad Fault 12, EEprom Corrupt Alarms EEprom Corrupt Fault 13, Invalid Slope Alarms O2 Cell Bad Fault 14, Invalid Constant 16. Fault 14, Invalid Constant IM-106-340, Rev May Fault 15, Last Calibration Failed Alarms Calib Failed Probe passes calibration, but still appears to read high Calibration PASSES, but Still Reads Incorrectly How do I detect a plugged diffuser? Probe passes calibration, but still appears to read lowCan I calibrate a badly plugged diffuser? Value to begin migrating Overview Calibration with Keypad Maintenance and Service Automatic Calibration Oxymitter Manual Calibration Alarms CALIBRATION/Start Calibration Apply Gas Hit E when readyFlow Gas 1 xxxxs Read Gas 1 xxxxs Done Gas Abort Calibration Purge xxxxsPrevious Calibration Failed Calibration Oxymitter 4000 Repair Removal and Replacement of Probe Oxymitter 4000 with Integral Electronics Exploded View Probe Interconnecting Cable Replace Entire Integral Electronics with Housing Electronic Assembly Terminal Block Replacement Electronic Assembly Replacement FigureFuse Replacement Figure Fuse Location Entire Probe Replacement Excluding Probe Head Heater Strut Replacement Heater Strut Assembly Cell Replacement Probe to Probe Head Assembly Remote Electronics Only 10. Cell Replacement Kitl Oxymitter Replacement Procedure Ceramic Diffusion Element ReplacementGeneral 12. Contact Thermocouple Assembly Replacement Probe Replacement Parts Replacement Parts IM-106-340, Rev .0 May Replacement Parts for Probe Cell Replacement Kit 10-4 Probe Disassembly Kit Replacement Parts for Electronics Electronics Replacement Parts Hart Handheld Communicator Optional Accessories BY-PASS Packages Asset Management Solutions AMS Imps Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4001B SPS 4001B Single Probe Autocalibration Sequencer Calibration Gas Bottles O2 Calibration GAS Oxybalance Display Averaging System Catalyst Regeneration Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Section I. Identification Product Name Safety Data Sheet for Ceramic Fiber ProductsChemical Family Health Hazard Summary Warning Flash Point None Section IV. Fire and Explosion DataFlammability Limits N.A Extinguishing Media Threshold Limit Value See Section Special Toxic Effects Exposure to Used Ceramic Fiber ProductEpidemiology Toxicology Section VI. Reactivity Data STABILITY/CONDITIONS to Avoid Emergency First AID ProceduresWaste Disposal Methods Ventilation Section IX. Special PrecautionsSkin Protection EYE Protection Concentration Concentration Oxymitter Oxymitter Returning Material Appendix B Return of Material Oxymitter Index Index-2 Warranty Oxymitter Serial no Order no