Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Figure 8-5. Fault 3, Reversed Thermocouple

 

HEATER T/C

 

DIAGNOSTIC

HEATER

SW2

ALARMS

O2 CELL

ON

 

 

CALIBRATION

 

CALIBRATION RECOMMENDED

Oxymitter 4000

Fault 3, Reversed Thermocouple Wiring or Faulty PC Board

Figure 8-5shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.

TEST

POINTS

INC INC

HIGH LOW GAS GAS

DEC DEC

O2 CELL mV +

O2 CELL mv - HEATER T/C + HEATER T/C -

CAL

TEST GAS + PROCESS - % O2

TP1

J1

 

TP2

 

TP3

 

TP4

RED YEL GRN ORG

 

TP5

TP6

Membrane Keypad

When Fault 3 is detected, the HEATER T/C LED flashes three times, pauses for three seconds, and repeats.

1.

Using a multimeter, measure the voltage

 

from TP3+ to TP4-. If the reading is

 

negative, the thermocouple wiring is

 

reversed.

2.

Check red and yellow wires in the J1

 

connector for the proper placement.

3.

If the wiring is correct, the fault is in the PC

 

board. See "Electronic Assembly

KEYPAD

Alarms

O2 T/C Reversed

LOI

37260021

 

Replacement" in Section 9: Maintenance

and Service.

LOI

When Fault 3 is detected, the LOI displays the "O2 T/C Reversed" message.

1.Remove power. Unscrew and remove the LOI module from the electronic assembly.

2.Reconnect power to the Oxymitter 4000.

3.Perform the diagnostic steps 1 through 3 shown for the membrane keypad.

8-9

Page 101
Image 101
Emerson Process Management IM-106-340 Alarms O2 T/C Reversed, Fault 3, Reversed Thermocouple Wiring or Faulty PC Board